Product Description
Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .
We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.
Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.
Till now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.
1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely
| we are CHINAMFG chain factory from CHINA. |
| We make roller chains over 20 years. main ASA chains: — main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b main motorcycle chains: H 520 520H 530 Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard We also exported many industrial sprockets together with our chains. We mainly exported chains to South America AND Europe. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does the chain tension affect the operation of a transmission chain?
Chain tension plays a crucial role in the operation of a transmission chain. Here’s a detailed explanation:
1. Proper Power Transmission: The tension in a transmission chain ensures the transfer of power from the driving sprocket to the driven sprocket. Adequate tension is necessary to prevent slippage and ensure efficient power transmission. Insufficient tension can lead to power loss, reduced efficiency, and potential chain disengagement, while excessive tension can cause excessive stress on the chain and other components.
2. Smooth Operation: Optimal chain tension promotes smooth and consistent operation of the transmission chain. It helps to maintain the engagement between the chain and the sprockets, ensuring a continuous and reliable transfer of rotational force. With proper tension, the chain runs smoothly over the sprocket teeth, minimizing vibrations, noise, and potential chain derailment.
3. Chain Wear and Fatigue: Improper chain tension can accelerate wear and fatigue of the transmission chain. Insufficient tension may cause the chain to ride on the sprocket teeth, leading to premature wear and elongation. On the other hand, excessive tension can increase stress on the chain, causing accelerated fatigue and potential failure of the chain or other components.
4. Component Life and Reliability: Maintaining the correct chain tension contributes to the longevity and reliability of the entire transmission system. Proper tension reduces the likelihood of chain elongation, excessive wear, and premature failure. By minimizing these issues, the lifespan of the transmission chain and related components, such as sprockets and bearings, is extended, leading to improved overall reliability and reduced maintenance costs.
5. Safety: Chain tension is also crucial for ensuring safe operation. An appropriately tensioned transmission chain reduces the risk of unexpected chain disengagement or derailment, which could result in accidents or equipment damage. It’s important to follow manufacturer’s guidelines or consult with experts to determine the recommended tension for specific chain types and applications.
Regular inspection and adjustment of chain tension are essential for maintaining optimal performance and safety. Monitoring the tension and making necessary adjustments can prevent premature wear, improve efficiency, and ensure the reliable operation of the transmission chain.
Can transmission chains be used in agricultural machinery?
Yes, transmission chains are commonly used in various types of agricultural machinery. Here’s a detailed answer to the question:
Agricultural machinery often requires reliable and efficient power transmission to perform tasks such as harvesting, planting, tilling, and transporting. Transmission chains offer several advantages that make them suitable for agricultural applications:
1. High Strength and Load Capacity: Agricultural machinery often operates in demanding conditions and handles heavy loads. Transmission chains are designed to have high tensile strength and load-carrying capacity, making them capable of withstanding the rigorous demands of agricultural tasks.
2. Versatility: Transmission chains can be used in different agricultural machinery types, including tractors, combines, balers, harvesters, and sprayers. They are adaptable to a wide range of power transmission requirements, including transmitting torque, speed, and motion.
3. Durability: Agricultural environments can be harsh, with exposure to dirt, debris, moisture, and variable weather conditions. Transmission chains are built to withstand such conditions, and their robust construction and materials ensure long-lasting performance in agricultural machinery.
4. Easy Maintenance: Agricultural operations often involve extended working hours and remote locations. Transmission chains are relatively easy to inspect, lubricate, and maintain, allowing for efficient maintenance schedules in the field.
5. Cost-Effective: Compared to other power transmission options, transmission chains offer a cost-effective solution for agricultural machinery. They provide reliable power transfer, have a long service life when properly maintained, and are available at competitive prices.
When using transmission chains in agricultural machinery, it is essential to select the appropriate chain type and size based on the specific requirements of the equipment. Factors such as load capacity, speed, operating environment, and maintenance considerations should be taken into account to ensure optimal performance and longevity of the transmission chain.
What are the maintenance requirements for transmission chains?
Maintenance plays a crucial role in ensuring the optimal performance and longevity of transmission chains. Here’s a detailed explanation:
1. Regular Inspection: Regular visual inspections should be conducted to check for any signs of wear, damage, or misalignment. Inspect the chain for signs of elongation, corrosion, broken or damaged links, and excessive wear on the sprockets.
2. Lubrication: Proper lubrication is essential to minimize friction, reduce wear, and extend the life of the chain. Follow the manufacturer’s recommendations for the type and frequency of lubrication. Apply lubricant evenly along the entire length of the chain, ensuring that it penetrates between the components.
3. Tensioning: Maintaining the correct tension in the chain is important for smooth operation and to prevent chain slippage. Follow the manufacturer’s guidelines for the recommended tensioning method and the appropriate tension level. Check the tension regularly and adjust as necessary.
4. Cleaning: Regular cleaning helps remove dirt, debris, and contaminants that can accelerate wear and cause chain failure. Use a suitable cleaning agent or solvent to clean the chain, and ensure it is thoroughly dry before applying lubrication.
5. Alignment: Proper alignment between the chain and the sprockets is crucial for smooth operation and to prevent premature wear. Check the alignment regularly and make any necessary adjustments to ensure the chain runs straight and smoothly along the sprockets.
6. Replacement of Worn Components: Over time, transmission chains may experience wear and elongation. It is important to replace worn-out components such as links, pins, and sprockets to maintain the proper functioning of the chain.
7. Environmental Considerations: Consider the operating environment of the transmission chain and take appropriate measures to protect it from corrosive substances, extreme temperatures, or excessive humidity. Apply corrosion-resistant coatings or use stainless steel chains when necessary.
8. Record Keeping: Maintain a record of maintenance activities, including lubrication schedules, tension adjustments, inspections, and component replacements. This record will help track the maintenance history and identify any patterns or issues that may arise.
It is important to consult the manufacturer’s guidelines and recommendations for specific maintenance requirements based on the type and model of the transmission chain. Adhering to proper maintenance practices will help ensure the reliability, performance, and longevity of the transmission chain in various applications.
editor by CX 2024-05-09
Product Description
| Item | Leaf Chains | Application | Machinery Parts |
| Surface Teatment | Self-color/Sand-blasted/Shot-peening | Brand | OEM |
| Package | Poly bag, then box, finally poly-wooden case | Port | Any sea port or airport in China |
| Size | LH: LH0822,LH0823,LH571,LH0844,LH0846,LH0866,LH 0571 ,LH1571,LH1571,LH1034,LH1044, LH1046,LH1066,LH1088,LH1222,LH1223,LH1234,LH1244,LH1246,LH1266,LH1288,LH1622, LH1623,LH1634,LH1644,LH1646,LH1666,LH1688,LH2571,LH2571,LH2034,LH2044,LH2046, LH2066,LH2088,LH2422,LH2423,LH2434,LH2444,LH2446,LH2466,LH2488,LH2822,LH2823, LH2834,LH2844,LH2846,LH2866,LH2888,LH3222,LH3223,LH3234,LH3244,LH3246,LH3266, LH3288,LH4571,LH4571,LH4034,LH4044,LH4046,LH4066,LH4088 BL: BL422,BL423,BL434,BL444,BL446,BL488,BL522,BL523,BL534,BL544,BL546,BL566,BL588, BL622,BL623,BL634,BL644,BL646,BL688,BL822,BL823,BL834,BL844,BL846,BL866,BL888, BL1571,BL1571,BL1034,BL1044,BL1046,BL1088,BL1222,BL1223,BL1234,BL1244,BL1246, BL1266,BL1288,BL1422,BL1423,BL1434,BL1444,BL1446,BL1488,BL1622,BL1623,BL1634, BL1644,BL1646,BL1666,BL1888,BL2571,BL2571,BL2034,BL2044,BL2046,BL2088 LL: LL0622,LL0644,LL0666,LL0822,LL0844,LL0866,LL 0571 ,LL1571,LL1044,LL1066,LL1088,LL1222 LL1244,LL1266,LL1288,LL1622,LL1644,LL1666,LL1688,LL2571,LL2044,LL2066,LL2088,LL2422 LL2444,LL2466,LL2488,LL2822,LL2844,LL2866,LL2888,LL3222,LL3244,LL3266,LL3288,LL4571 LL4044,LL4066,LL4088,LL4822,LL4844,LL4866,LL4888 AL: AL322,AL344,AL422,AL444,AL466,AL522,AL534,AL544,AL566,AL622,AL644,AL666,AL688 AL822,AL844,AL866,AL888,AL1571,AL1044,AL1066,AL1088,AL1222,AL1244,AL1266,AL1288, AL1444,AL1466,AL1644,AL1666,AL1688 FL: FL644,FL666,FL688,FL523,FL844,FL922,FL944,FL945,FL956,FL966,FL988 |
||
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Iron |
|---|---|
| Structure: | Leaf Chain |
| Surface Treatment: | Polishing |
| Chain Size: | P9.525-P76.20 |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Transport Package: | Poly Bag, Box, Poly-Wooden Case |
| Samples: |
US$ 10/Several Links
1 Several Links(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
What are the different attachment options available for a conveyor chain?
Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:
1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.
2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.
3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.
4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.
5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.
6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.
7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.
8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.
These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.
What is a conveyor chain and how does it work?
A conveyor chain is a type of mechanical chain specifically designed for use in conveyor systems. It is composed of a series of interconnected links that form a continuous chain loop. The links are typically made of metal and are joined together through pins or other connecting elements.
Conveyor chains work by transferring power and motion from the driving mechanism, such as a motor or sprocket, to the conveyor system to move materials or products along a predetermined path. The chain is placed on a track or guide rails, and as it moves, it carries the load placed on it.
The operation of a conveyor chain involves the following steps:
- Power transmission:
The driving mechanism transfers rotational power to the conveyor chain, typically through a motor and sprockets. The motor provides the necessary torque to drive the chain.
- Traction and motion:
As the driving mechanism rotates the sprockets, the teeth of the sprockets engage with the links of the conveyor chain. This interaction creates traction, causing the chain to move along the desired path.
- Load carrying:
The load to be transported is placed on the conveyor chain. The load can be in the form of products, materials, or other items. As the chain moves, it carries the load along the conveyor system, allowing for efficient transportation or handling.
- Support and guidance:
The conveyor chain is supported and guided by various components, such as guide rails, rollers, or wear strips. These components ensure the proper alignment and smooth movement of the chain along the conveyor system.
Conveyor chains are commonly used in industries such as manufacturing, logistics, packaging, and material handling. They offer a reliable and efficient method for moving products or materials in a controlled and automated manner.
editor by CX 2024-05-08
Product Description
| Item | Leaf Chains | Application | Machinery Parts |
| Surface Teatment | Self-color/Sand-blasted/Shot-peening | Brand | OEM |
| Package | Poly bag, then box, finally poly-wooden case | Port | Any sea port or airport in China |
| Size | LH: LH0822,LH0823,LH571,LH0844,LH0846,LH0866,LH 0571 ,LH1571,LH1571,LH1034,LH1044, LH1046,LH1066,LH1088,LH1222,LH1223,LH1234,LH1244,LH1246,LH1266,LH1288,LH1622, LH1623,LH1634,LH1644,LH1646,LH1666,LH1688,LH2571,LH2571,LH2034,LH2044,LH2046, LH2066,LH2088,LH2422,LH2423,LH2434,LH2444,LH2446,LH2466,LH2488,LH2822,LH2823, LH2834,LH2844,LH2846,LH2866,LH2888,LH3222,LH3223,LH3234,LH3244,LH3246,LH3266, LH3288,LH4571,LH4571,LH4034,LH4044,LH4046,LH4066,LH4088 BL: BL422,BL423,BL434,BL444,BL446,BL488,BL522,BL523,BL534,BL544,BL546,BL566,BL588, BL622,BL623,BL634,BL644,BL646,BL688,BL822,BL823,BL834,BL844,BL846,BL866,BL888, BL1571,BL1571,BL1034,BL1044,BL1046,BL1088,BL1222,BL1223,BL1234,BL1244,BL1246, BL1266,BL1288,BL1422,BL1423,BL1434,BL1444,BL1446,BL1488,BL1622,BL1623,BL1634, BL1644,BL1646,BL1666,BL1888,BL2571,BL2571,BL2034,BL2044,BL2046,BL2088 LL: LL0622,LL0644,LL0666,LL0822,LL0844,LL0866,LL 0571 ,LL1571,LL1044,LL1066,LL1088,LL1222 LL1244,LL1266,LL1288,LL1622,LL1644,LL1666,LL1688,LL2571,LL2044,LL2066,LL2088,LL2422 LL2444,LL2466,LL2488,LL2822,LL2844,LL2866,LL2888,LL3222,LL3244,LL3266,LL3288,LL4571 LL4044,LL4066,LL4088,LL4822,LL4844,LL4866,LL4888 AL: AL322,AL344,AL422,AL444,AL466,AL522,AL534,AL544,AL566,AL622,AL644,AL666,AL688 AL822,AL844,AL866,AL888,AL1571,AL1044,AL1066,AL1088,AL1222,AL1244,AL1266,AL1288, AL1444,AL1466,AL1644,AL1666,AL1688 FL: FL644,FL666,FL688,FL523,FL844,FL922,FL944,FL945,FL956,FL966,FL988 |
||
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Iron |
|---|---|
| Structure: | Leaf Chain |
| Surface Treatment: | Polishing |
| Chain Size: | P9.525-P76.20 |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Transport Package: | Poly Bag, Box, Poly-Wooden Case |
| Samples: |
US$ 10/Several Links
1 Several Links(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in pharmaceutical manufacturing?
Yes, conveyor chains can be used in pharmaceutical manufacturing for various applications. Conveyor systems play a crucial role in the efficient and safe transportation of pharmaceutical products throughout the manufacturing process. Here are some key considerations when using conveyor chains in pharmaceutical manufacturing:
1. Material Selection:
– Choose conveyor chains made from materials that are suitable for pharmaceutical applications, such as stainless steel or FDA-approved plastic. These materials offer corrosion resistance, cleanliness, and compliance with industry regulations.
2. Cleanliness and Sanitation:
– Ensure that the conveyor chain design allows for easy cleaning and sanitation. Smooth surfaces, minimal crevices, and access for cleaning equipment are important to maintain a hygienic environment.
3. Contamination Control:
– Implement measures to prevent contamination of pharmaceutical products. This includes using chain lubricants that are safe for pharmaceutical applications and implementing proper handling and storage procedures.
4. Product Protection:
– Choose conveyor chain systems that minimize product damage or degradation. This can include utilizing gentle product handling features such as low-friction surfaces, adjustable speed controls, and proper product spacing.
5. Regulatory Compliance:
– Ensure that the conveyor chain system complies with pharmaceutical industry regulations and guidelines, such as Good Manufacturing Practices (GMP) and the requirements of regulatory bodies like the FDA.
6. Integration with Equipment:
– Consider the integration of conveyor chains with other equipment in the pharmaceutical manufacturing process, such as labeling machines, filling machines, and packaging equipment. The conveyor system should provide seamless operation and synchronization with these machines.
By carefully selecting and designing conveyor chains specifically for pharmaceutical manufacturing, it is possible to meet the stringent requirements of the industry in terms of cleanliness, product integrity, and regulatory compliance.
How does a conveyor chain impact material flow in a production line?
A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:
1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.
2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.
3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.
4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.
5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.
6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.
7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.
By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.
What safety precautions should be followed when working with conveyor chains?
Working with conveyor chains involves potential hazards, and it is essential to follow proper safety precautions to ensure the well-being of workers and prevent accidents. Here are some important safety measures to consider:
- Proper Training: Ensure that workers operating or maintaining conveyor chains receive proper training on safe practices, including chain handling, maintenance procedures, and emergency protocols.
- Personal Protective Equipment (PPE): Workers should wear appropriate PPE, such as safety glasses, gloves, and steel-toed shoes, to protect themselves from potential hazards, including flying debris, pinch points, or entanglement.
- Lockout/Tagout: Before performing any maintenance or repair tasks on conveyor chains, follow lockout/tagout procedures to isolate and de-energize the equipment to prevent accidental startup or release of stored energy.
- Guarding: Ensure that conveyor chains are adequately guarded to prevent access to moving parts, such as pinch points and rotating sprockets. Guards should be securely in place and not interfere with the chain’s operation.
- Housekeeping: Keep the work area clean and free of debris, tools, or other objects that could cause tripping hazards or interfere with the operation of the conveyor chain.
- Regular Inspections: Regularly inspect the conveyor chains for any signs of wear, damage, or misalignment. Address any issues promptly to prevent potential safety hazards.
- Safe Loading and Unloading: When loading or unloading materials onto the conveyor, follow safe lifting techniques and ensure the load is evenly distributed to prevent overloading or imbalance.
- Emergency Stop Devices: Install and clearly mark emergency stop devices along the conveyor system to enable immediate shutdown in case of an emergency or hazardous situation.
- Clear Communication: Establish clear communication protocols, including signals or signs, to ensure effective communication between workers operating different sections of the conveyor system.
These safety precautions are general guidelines, and it’s important to consult and adhere to specific safety regulations and guidelines provided by the equipment manufacturer and relevant safety authorities. Regular safety training, awareness, and a proactive safety culture are crucial in maintaining a safe working environment when working with conveyor chains.
editor by CX 2024-05-07
Product Description
Precision roller chain Transmission Chain and Industrial Conveyor Drive Chain for motorcycle parts
Product introduction
| Material | Alloy steel,High carbon steel,40Mn,40Cr |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
HIGH STHangZhouRD HEAT TREATMENT
Through high standards,strictly control the heat,improve the hardness/strength and provide service life.
HIGH QUALITY MATERIAL
Beautiful and corrosion-resistant, the product surface is treated with rust prevention, beautiful and simple!
STHangZhouRD THICKNESS CHAIN PIECE
The thickness is customized from raw material chain plate in strict
accordance with the standard
STHangZhouRD CHINAMFG PIN
Cutting in strict accordance with the standard, second screening,
and never cut corners
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CHINAMFG factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does the material hardness of a drive chain affect its durability?
The material hardness of a drive chain plays a significant role in determining its durability and resistance to wear. Here is a detailed explanation:
Material hardness refers to the ability of a material to resist indentation, abrasion, and penetration by external forces. In the context of drive chains, the hardness of the chain’s components, such as pins, bushings, and rollers, directly affects the chain’s durability and lifespan.
When it comes to drive chain durability, the following factors come into play:
- Resistance to Wear: A higher material hardness typically results in better resistance to wear. Drive chains with harder materials can withstand the friction and contact forces encountered during operation, minimizing the wear on critical components. This translates to extended chain life and reduced maintenance requirements.
- Impact Resistance: The material hardness of a drive chain also affects its ability to resist impact forces. Chains operating in environments with frequent impacts or shock loads, such as in mining or heavy-duty applications, require high hardness materials to withstand the sudden stresses without deformation or failure.
- Resistance to Deformation: Harder materials exhibit greater resistance to deformation under load. This is particularly important in drive chains where precise interlocking of chain components is necessary for efficient power transmission. Chains with higher material hardness maintain their shape and dimensional integrity, ensuring consistent performance and minimizing the risk of chain elongation or misalignment.
- Corrosion Resistance: While material hardness primarily affects wear resistance, it can indirectly impact the chain’s resistance to corrosion. Certain high-hardness materials, such as stainless steel or specific alloys, offer improved corrosion resistance compared to softer materials. This is especially relevant in applications where the chain is exposed to corrosive environments, such as marine or chemical industries.
It is important to note that while higher hardness generally leads to improved durability, excessive hardness can also result in brittleness and reduced impact resistance. Therefore, a balance must be struck between hardness and other mechanical properties to ensure optimal performance and durability of the drive chain.
Manufacturers typically specify the appropriate hardness level for drive chain components based on the specific application requirements. These specifications take into account factors such as load capacity, operating conditions, anticipated wear rates, and desired service life.
Regular maintenance practices, such as proper lubrication, periodic inspection, and tension adjustment, are essential for maximizing the durability and performance of the drive chain, regardless of its material hardness.
By selecting a drive chain with the appropriate material hardness and implementing proper maintenance practices, operators can ensure optimal durability, extended chain life, and reliable power transmission in various industrial applications.
Can a drive chain be used in a marine or offshore environment?
Yes, drive chains can be used in marine or offshore environments with proper considerations and appropriate chain selection. Here is a detailed explanation:
In marine or offshore applications, where machinery and equipment operate in challenging conditions such as saltwater exposure, humidity, and corrosive environments, the use of drive chains requires specific measures:
- Corrosion Resistance: When selecting a drive chain for marine or offshore environments, it is crucial to choose a chain made from corrosion-resistant materials such as stainless steel or coated chains. These materials can withstand the corrosive effects of saltwater and other harsh elements.
- Sealing and Protection: Additional sealing and protection measures can be employed to safeguard the chain from water ingress and contamination. This may include the use of protective covers, seals, or enclosures to prevent direct exposure to seawater and other corrosive substances.
- Lubrication: Regular and appropriate lubrication is vital to protect the chain against corrosion and ensure smooth operation. Lubricants specifically designed for marine or offshore applications should be used to withstand the demanding conditions and provide effective protection.
- Maintenance: A comprehensive maintenance program is essential for maximizing the lifespan of a drive chain in marine or offshore environments. Regular inspection, cleaning, lubrication, and monitoring of the chain’s condition are necessary to identify and address any signs of corrosion, wear, or damage.
- Environmental Considerations: Factors such as saltwater spray, wave impact, vibration, and temperature variations should be taken into account when designing and operating the machinery and equipment. Adequate shielding, proper drainage, and suitable ventilation can help mitigate the potential detrimental effects on the drive chain.
By considering these factors and implementing appropriate measures, drive chains can be successfully utilized in marine or offshore environments, providing reliable power transmission in applications such as ship propulsion systems, offshore drilling rigs, marine winches, and more.
editor by CX 2024-05-06
Product Description
Drive conveyor chain outer curved plate chain stainless steel heavy-duty chain For Industrial
Product introduction
| Material | Stainless steel |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
| Color | Elf,dark yellow,dark blue,black |
| Features |
•Large reduction ratio (usually up to 1:7) |
Chain Plate
Heat treated carbon/alloy steels are used for high tensile strength.Shot peening process to improve fatigue resistance.
Roller
Hardened carbon/alloy steels are used for excellent wear resistance and rigidity.Shot peening process to improve fatigue resistance.
Bush
Case hardened alloy steels with external and internal hardened surfaces are used for high wear resistance and are accurately set into link plates.
Pin
Alloy steels are used for high wear resistance and toughness.Surface hardening is applicable request.
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CHINAMFG factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a drive chain be used in a pharmaceutical or medical device manufacturing application?
Yes, a drive chain can be used in pharmaceutical and medical device manufacturing applications where reliable and efficient power transmission is required. Here is a detailed explanation:
In pharmaceutical and medical device manufacturing, various types of equipment and machinery are utilized for processes such as mixing, blending, encapsulating, packaging, labeling, and assembly. Drive chains offer several advantages in these applications:
- Precise Power Transmission: Drive chains provide precise power transmission, ensuring the synchronized movement and precise positioning of the pharmaceutical and medical device manufacturing equipment. This allows for reliable and efficient production processes, precise control over the manufacturing operations, and accurate assembly of medical devices.
- High Load Capacity: Drive chains are designed to handle heavy loads and transmit power in pharmaceutical and medical device manufacturing equipment. They can effectively transmit power to drive mechanisms involved in conveyor systems, robotic arms, rotary tables, and other equipment, allowing for efficient material handling and assembly processes.
- Robustness and Durability: Pharmaceutical and medical device manufacturing environments often require clean and sterile conditions. Drive chains are designed to withstand these conditions and provide durability, resistance to wear, and long service life even in demanding applications. They can also withstand frequent cleaning and sterilization procedures without compromising their performance.
- Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring pharmaceutical and medical device manufacturing equipment. They can be easily integrated into different types of conveyors, robotic systems, and assembly lines, allowing for efficient material flow, product handling, and process control.
- High-Speed Capability: Drive chains can accommodate high-speed operation in pharmaceutical and medical device manufacturing applications. They are designed to provide reliable power transmission even at high rotational speeds, ensuring efficient production rates and meeting the demands of fast-paced manufacturing processes.
- Cleanliness and Contamination Control: Drive chains can be selected with materials and coatings that meet the cleanliness and contamination control requirements of pharmaceutical and medical device manufacturing. This ensures that the chain materials are suitable for cleanroom environments and do not introduce any contaminants that could compromise the quality of the products being manufactured.
It is important to consider the specific requirements of the pharmaceutical or medical device manufacturing application when selecting a drive chain. Factors such as load capacity, speed, cleanliness, regulatory compliance, and maintenance considerations should be taken into account.
Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in pharmaceutical and medical device manufacturing applications.
By utilizing drive chains in pharmaceutical and medical device manufacturing, operators can benefit from precise power transmission, high load capacity, durability, flexibility, high-speed capability, and cleanliness, contributing to efficient and reliable manufacturing processes.
What are the advantages of using a self-lubricating drive chain?
A self-lubricating drive chain, also known as a maintenance-free or lubrication-free chain, offers several advantages compared to traditional chains that require manual lubrication. Here is a detailed explanation of the advantages:
- No External Lubrication: The primary advantage of a self-lubricating drive chain is that it eliminates the need for external lubrication. These chains are pre-lubricated during the manufacturing process with a special lubricant that is designed to last throughout the chain’s lifespan.
- Maintenance-Free Operation: Self-lubricating chains significantly reduce the maintenance requirements. Without the need for regular lubrication, the chains minimize downtime associated with lubrication tasks, such as reapplying grease or oil and cleaning excess lubricant.
- Cleaner Operating Environment: Self-lubricating chains help maintain a cleaner operating environment as they don’t require additional lubricants that can attract dirt, dust, or other contaminants. This can be beneficial in applications where cleanliness is crucial, such as food processing, pharmaceuticals, or cleanrooms.
- Consistent Lubrication: Self-lubricating chains are designed to provide consistent and controlled lubrication throughout their service life. The lubricant is evenly distributed within the chain, ensuring smooth operation, reducing friction, and minimizing wear.
- Extended Chain Life: The consistent and proper lubrication provided by self-lubricating chains contributes to extended chain life. By reducing wear, friction, and the accumulation of contaminants, these chains can operate at their optimal performance level for a longer duration.
- Reduced Downtime and Costs: Self-lubricating chains help reduce downtime and costs associated with lubrication maintenance. The elimination of manual lubrication tasks allows for more efficient operation and reduces the consumption and expenses associated with lubricants.
- Environmental Benefits: Using self-lubricating chains can have environmental benefits. With reduced reliance on external lubricants, there is less waste generation and potential contamination of the surrounding environment.
It is important to note that self-lubricating chains have specific lubrication requirements and operating conditions. It is essential to follow the manufacturer’s recommendations regarding chain speed, temperature limits, and environmental factors to ensure optimal performance.
Overall, the advantages of using a self-lubricating drive chain include maintenance-free operation, cleaner environment, extended chain life, reduced downtime and costs, and environmental benefits. These benefits make self-lubricating chains a preferred choice in various applications where reliable and low-maintenance power transmission is required.
How does a drive chain differ from a timing belt?
A drive chain and a timing belt are both components used in power transmission, but they differ in their construction, operation, and application. Here are the key differences between a drive chain and a timing belt:
- Construction: A drive chain consists of interconnected links or rollers, typically made of steel, that form a flexible mechanism. In contrast, a timing belt is a toothed belt made of a reinforced rubber material with teeth on the inner surface.
- Power Transmission: Drive chains are commonly used for transmitting power in applications where flexibility and high-load capacity are required, such as in vehicles, machinery, and industrial equipment. Timing belts, on the other hand, are primarily used for precise synchronization of engine components, such as camshafts and crankshafts, in internal combustion engines.
- Motion and Operation: Drive chains transfer power through rotational motion. The engagement of the chain links with sprockets allows for the transfer of rotational force. Timing belts, on the other hand, rely on the meshing of teeth on the belt with grooves or pulleys to ensure precise timing and synchronization of the engine’s internal components.
- Maintenance and Tension: Drive chains require periodic lubrication and tension adjustment to ensure proper operation and minimize wear. Timing belts, on the other hand, are typically maintenance-free and do not require lubrication or frequent tension adjustments.
- Noise and Vibration: Drive chains, especially roller chains, can generate more noise and vibration during operation compared to timing belts, which are designed to operate with reduced noise and vibration.
- Replacement: In case of damage or wear, drive chains can be repaired by replacing individual links or sections. Timing belts, on the other hand, usually require complete replacement as they are not easily repairable.
Ultimately, the choice between a drive chain and a timing belt depends on the specific application requirements, such as the need for power transmission, precision timing, load capacity, maintenance preferences, and operational conditions.
editor by CX 2024-04-30
Product Description
The High Quality & High Synchronicity Hollow Pin Conveyor Chain for Packing Machine (HB50.8)
Product Description
1. Material: Stainless steel / Alloy steel
2. Surface Treatment: Zinc-Plated / Nickel-Plated / Shot Peening / Blackening
3. Standard: 08BHP-80HP, 08BSSHP-80SSHP, C2050HP, etc.
4. Application: The hollow pin chain is mainly used in products transmission.
| Product name | The High Qulaity Hollow Pin Chain For Packing Machine (HB50.8) |
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, 20CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO Standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, Best Service, Competitive price, Fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
View more products,please click here…
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Carbon Steel |
|---|---|
| Structure: | Hollow Pin Chain |
| Surface Treatment: | Oil Blooming |
| Chain Size: | Hb50.8, 12bhp |
| Feature: | Fire Resistant, Heat Resistant |
| Hb50.8: | 50.8mm |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in overhead conveyor systems?
Yes, a conveyor chain can be used in overhead conveyor systems. Overhead conveyor systems are designed to move materials, products, or components along an elevated path, typically in manufacturing or distribution facilities.
Conveyor chains used in overhead conveyor systems are specially designed to handle the weight and load requirements of the application. They are typically made from durable materials such as steel or stainless steel to ensure strength and longevity.
Here are some key considerations when using a conveyor chain in overhead conveyor systems:
1. Load Capacity:
– Ensure that the conveyor chain has sufficient load capacity to handle the weight of the conveyed items. The load capacity should be determined based on the maximum anticipated load and any potential dynamic forces.
2. Chain Type and Design:
– Select a conveyor chain that is suitable for overhead applications, such as an overhead conveyor chain or an inverted tooth chain. These chains are specifically designed to handle the unique requirements of overhead conveyance.
3. Lubrication:
– Proper lubrication is crucial for the smooth operation of the conveyor chain in an overhead system. Consider using lubricants that are suitable for overhead applications and ensure regular lubrication to minimize friction and wear.
4. Safety Measures:
– Implement appropriate safety measures to prevent accidents and ensure worker safety. This may include installing safety guards, emergency stop systems, and implementing regular maintenance and inspection routines.
It is important to consult with conveyor system manufacturers or experts who specialize in overhead conveyor systems to ensure the conveyor chain is selected and installed correctly for the specific application requirements.
What are the safety measures for working with heavy-duty conveyor chains?
Working with heavy-duty conveyor chains requires strict adherence to safety measures to protect the workers and maintain a safe working environment. Here are some important safety measures to consider:
1. Proper Training: All personnel involved in working with conveyor chains should receive comprehensive training on the safe operation and maintenance of the equipment. This includes understanding the potential hazards, safety procedures, and proper use of personal protective equipment (PPE).
2. Equipment Inspection: Regular inspection of the conveyor chain and associated components is crucial to identify any signs of wear, damage, or malfunction. This includes checking for loose fasteners, worn sprockets, misalignment, and any other potential hazards. Any issues should be addressed promptly to prevent accidents.
3. Lockout/Tagout: Before performing any maintenance or repair tasks on the conveyor chain, proper lockout/tagout procedures must be followed. This ensures that the equipment is de-energized and isolated from any power source to prevent accidental startup or movement.
4. Personal Protective Equipment (PPE): Workers should wear appropriate PPE, including safety glasses, gloves, steel-toed boots, and hearing protection. The specific PPE requirements may vary depending on the nature of the work and the potential hazards involved.
5. Safe Work Practices: Workers should follow safe work practices, such as avoiding loose clothing or jewelry that can get caught in the chain, keeping hands and clothing clear of moving parts, and using proper lifting techniques when handling heavy loads.
6. Emergency Stop Systems: Conveyor systems should be equipped with emergency stop buttons or pull cords that allow workers to quickly stop the chain in case of an emergency or hazardous situation.
7. Regular Maintenance: Scheduled maintenance and lubrication of the conveyor chain should be performed according to the manufacturer’s recommendations. This helps to ensure optimal performance and minimize the risk of unexpected failures.
8. Clear Warning Signs and Labels: Proper signage, warning labels, and safety instructions should be clearly displayed near the conveyor chain system to remind workers of potential hazards and safe operating procedures.
9. Regular Safety Training and Communication: Ongoing safety training and communication among the workforce are vital to reinforce safe practices and raise awareness of any changes or updates to safety protocols.
By implementing these safety measures and fostering a safety-conscious culture, the risks associated with working with heavy-duty conveyor chains can be minimized, ensuring the well-being of the workers and the efficient operation of the equipment.
How can you prevent conveyor chain failures?
Preventing conveyor chain failures is crucial for maintaining the efficiency and reliability of a conveyor system. Here are some key preventive measures:
- Regular Inspection and Maintenance: Implement a routine inspection and maintenance schedule to identify potential issues before they escalate. Regularly inspect the chain for signs of wear, such as elongation, link plate wear, and sprocket tooth wear. Address any visible damage or abnormalities promptly.
- Proper Lubrication: Apply the appropriate lubricant to the conveyor chain to minimize friction and reduce wear. Lubrication helps to prevent metal-to-metal contact, corrosion, and excessive heat generation. Follow the manufacturer’s recommendations for lubrication frequency and use lubricants suitable for the operating conditions.
- Tensioning: Maintain proper tension in the conveyor chain to ensure optimal performance and reduce the risk of failures. Both over-tensioning and under-tensioning can lead to premature wear or chain damage. Follow the manufacturer’s guidelines for tensioning and regularly check and adjust the tension as needed.
- Sprocket Maintenance: Inspect and maintain the sprockets that engage with the conveyor chain. Check for any signs of wear or damage on the sprocket teeth and replace them if necessary. Ensure proper alignment between the chain and sprockets to prevent excessive wear and chain skipping.
- Environmental Considerations: Take into account the environmental factors that can affect the conveyor chain’s performance. Protect the chain from exposure to moisture, corrosive substances, excessive heat, or abrasive materials. Implement appropriate safeguards, such as covers or enclosures, to minimize environmental impact on the chain.
- Proper Loading: Ensure that the conveyor chain is not subjected to excessive loads beyond its capacity. Overloading can lead to accelerated wear and chain failures. Adhere to the recommended load limits and guidelines provided by the chain manufacturer.
- Operator Training: Provide proper training to operators and maintenance personnel on the correct operation, maintenance, and safety procedures related to the conveyor chain system. Educate them on identifying potential issues, performing routine inspections, and reporting any abnormalities.
By implementing these preventive measures, you can significantly reduce the risk of conveyor chain failures and extend the lifespan of the chain. Regular monitoring and maintenance are essential to ensure the system operates smoothly and safely.
editor by CX 2024-04-29
Product Description
Precision Conveyor chain Carbon steel chain casting drive roller chain For Industrial
Product introduction
| Material | Carbon steel 40Mn alloy steel Double Roller Chain |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
| Color | Elf,dark yellow,dark blue,black |
| Features |
•Large reduction ratio (usually up to 1:7) |
HIGH STHangZhouRD HEAT TREATMENT
Through high standards,strictly control the heat,improve the hardness/strength and provide service life.
HIGH QUALITY MATERIAL
Beautiful and corrosion-resistant, the product surface is treated with rust prevention, beautiful and simple!
STHangZhouRD THICKNESS CHAIN PIECE
The thickness is customized from raw material chain plate in strict accordance with the standard
STHangZhouRD CHINAMFG PIN
Cutting in strict accordance with the standard, second screening,
and never cut corners
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CHINAMFG factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:
– Material Selection:
Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.
– Corrosion Resistance Ratings:
Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.
– Environmental Factors:
Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.
– Coating or Surface Treatment:
If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.
– Compatibility with Cleaning Methods:
Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.
– Operational Considerations:
Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.
– Cost-Effectiveness:
Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.
By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.
What are the different attachment options available for a conveyor chain?
Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:
1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.
2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.
3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.
4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.
5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.
6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.
7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.
8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.
These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.
How do you optimize the efficiency of a conveyor chain system?
To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:
1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.
2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.
3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.
4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.
5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.
6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.
7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.
By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.
editor by CX 2024-04-26
Product Description
MC Series Hollow Pin Chains:
Carbon Steel and Stainless Steel Hollow Pin Chain for food handling conveyors. Products are available in ANSI standard series, double pitch series with standard rollers, and large rollers.
This chain has hollow pins so that the holes can be used to mount various pins and attachments.
| Product Name |
MC Series Hollow Pin Chains |
| Type | MC28, MC56, MC112, MC224 |
| Colour | primary |
| Material | carbon steel, alloy steel,stainless steel |
| Customize | YES |
| OEM | YES |
| Surface Treatment | rust-preventative oil |
| Shipping Type | sea & air |
| Market | global |
| Payment Terms | T/T in advance |
| Packaging | carton,wooden case,pallet |
Main products:
Transmission Chains:
Standard Roller Chains/ Nickel-Plated Roller Chain/ Stainless Steel Roller Chain/ Bicycle Chain/ Motorcycle Chain/ Chains for Automotive Engines/ Leaf Chains/ Silent Chain.
Conveyor Chains:
Small Size Conveyor Chains/ Large Size Conveyor Chains/ Roller Conveyor Chain/ Hollow Pin Chain/ Drive Chain/ Steel Bushing Chain/ Welded Steel Mill Chain/ Welded Steel Drag Chain/ Barloop Chain/ Drop Forged Rivetless Chain/ Caterpiller Drive Chain/ Cast Combination Chain/ Cast Pintle Chain/ Double Flex Chain/ Specialty Chain/ Plastic Top Chain/ Snap Cover Chain.
Link Chains:
Grade 120 Alloy Chain/ Grade 100 Alloy chain/ Grade 80 Lifting Chain/ Grade 70 Transport Chain/ Grade 50 Stainless Steel Chain/ Grade 43 High Test Chain/ Grade 40 High Test chain/ Grade 30 Proof Coil Chain/ Double Loop Chain/ Single Jack Chain/ Twist Chain/ Register Chain/ Ball Chain/ Oval Link/ Square Chain.
Sprockets:
Single Type A Hub/ Single Type B Hub/ Single Type C Hub/ Single Type D Hub/ Double Strand Type B Hub/ Double Strand Type C Hub/ Hardened Teeth Type A/ Double Single Type A Sprocket/ Double Pitch Strand Type B Hub/ Large Roller Double Pitch Sprocket.
Gear & Rack:
Spur Gears/ Helical Gears/ Bevel Gear/ Hypoid Gears/ Worm Gear/ Internal Helical Gear/ Herringbone Gears/ Rack And Pinion Gears/ Sector Gear/ Internal Ring Gear/ Miter Gears/ Nylon Gear Rack.
Wire Mesh:
Woven Wire Mesh/ Plain Weave/ Twilled Weave/ Plain Dutch Weave/ Twilled Dutch Weave/ Reverse Plain Dutch Weave/ Reverse Twilled Dutch Weave/ Five Heddle Weave/ Super Mesh Weave/ Welded Wire Mesh/ Wire Mesh Belt.
Shackles:
Screw Pin Anchor Shackle/ Round Pin Anchor Shackle/ Bolt Type Safety Anchor Shackle/ Screw Pin Chain Shackle/ Round Pin Chain Shackle/ Bolt Type Safety Chain Shackle.
Hooks:
Clevis Sling Hook/ Clevis Grab Hook/ Eye Sling Hooks/ Eye Grab Hook/ Clevis Foundry Hooks.
Riggings:
Chain Hoists/ Wire Rope Clip/ Link/ Coupling Link/ Quick Link/ Snap Hooks/ Eye Bolt/ Turnbuckle/ Anchor Rod/ Swivels/ Cable Thimble.
Machinery Equipment:
Belt conveyors/ Scraper Conveyor/ Chain Conveyor/ Plate Conveyor/ Roller Conveyor/ Spiral Conveyor/ Elevator Conveyors/ Incline Conveyor/ Vegetable And Fruit Processing Machines/ Food Processing Machinery/ Dairy Processing Equipment/ Slaughtering Equipment/ Brewing Equipment/ Frozen Drink Machine.
Company information:
We are engaged in the import and export of Mechanical Hardware.
We have professional factory. Technology is strong in products of different specifications complete, has strong product development and manufacturing capacity.to provide all kinds of hardware tools products, specifications complete, variety, quality, reasonable price.
Our Advantages:
Our company has over 20 years’ experience producing high-quality hardware products.
The products are reliable and we can manufacture the products according to customers’ requirement.
We can also cooperate with customers to develop new products.
Our products have been certified by CE and ROHS, also can provide customized product Certificate.
We sincerely welcome domestic and foreign, new and old customers to carry on the cooperation and exchange with us, and establish a long-time cooperative relationship.
Company Name: HangZhou CHINAMFG Jin Hao International Trade Co., Ltd.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Hollow Chain |
| Surface Treatment: | Oxygenation |
| Chain Size: | 1/2"*11/128" |
| Feature: | Oil Resistant |
| Chain No.: | Mc56 |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in high-load applications?
Yes, a conveyor chain can be used in high-load applications. Conveyor chains are designed to withstand heavy loads and provide reliable and efficient material handling in various industries. Here’s a detailed explanation:
– Robust Construction:
A conveyor chain for high-load applications is typically constructed using durable materials such as alloy steel or stainless steel. These chains are designed to withstand the forces and stresses imposed by heavy loads without deformation or failure.
– High Load Capacity:
Conveyor chains for high-load applications are designed with larger and stronger components, including thicker plates, larger pins, and stronger attachments. These enhancements allow the chain to handle heavier loads and distribute the weight evenly across the chain’s links and rollers.
– Proper Selection:
When using a conveyor chain in high-load applications, it is crucial to select the appropriate chain type and size based on the specific load requirements. Factors such as the weight of the conveyed material, the conveyor speed, and the operating conditions should be considered during the selection process.
– Lubrication and Maintenance:
In high-load applications, proper lubrication and regular maintenance of the conveyor chain are essential. Adequate lubrication reduces friction and wear, ensuring smooth operation and extending the chain’s service life. Regular inspections and maintenance routines help identify any issues or wear that may affect the chain’s performance.
– Application-Specific Chains:
In some cases, specialized conveyor chains, such as forged link chains or roller chains, are used to handle extremely heavy loads. These chains offer enhanced strength and durability, making them suitable for demanding high-load applications.
Overall, a properly selected and maintained conveyor chain can reliably handle high-load applications, providing efficient and continuous material handling in industries such as mining, construction, automotive, and heavy manufacturing.
How does a conveyor chain contribute to overall production efficiency?
A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:
1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.
2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.
3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.
4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.
5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.
6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.
7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.
8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.
Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.
What are the main components of a conveyor chain?
The main components of a conveyor chain include:
- Chain Links: Chain links are the individual components that make up the conveyor chain. They are typically made of metal and are connected to form a continuous loop. The design and configuration of the chain links can vary depending on the specific application and load requirements.
- Pins: Pins are the cylindrical components that hold the chain links together. They are inserted through the end of each chain link to create a solid connection. Pins are usually made of hardened steel to withstand the forces and friction within the conveyor system.
- Sprockets: Sprockets are toothed wheels that engage with the chain links and provide the driving force to move the conveyor chain. They are typically made of durable materials such as steel or plastic and are designed to match the pitch and profile of the conveyor chain. Sprockets come in various sizes and configurations depending on the desired speed and load capacity of the conveyor system.
- Guide Rails: Guide rails are stationary components installed along the conveyor path to guide and support the movement of the conveyor chain. They help maintain proper alignment and prevent the chain from derailing or deviating from its intended path.
- Tensioners: Tensioners are devices used to maintain the proper tension in the conveyor chain. They ensure that the chain remains taut and engaged with the sprockets, preventing slack or excessive sagging. Tensioners can be adjusted to accommodate variations in chain length and to compensate for wear over time.
- Attachments and Accessories: Depending on the specific application, conveyor chains may include various attachments and accessories. These can include cleats, flights, buckets, or other devices that aid in the movement and handling of specific types of materials. These attachments are typically secured to the chain links at specific intervals or locations.
The combination of these components creates a robust and reliable conveyor chain system capable of efficiently transporting materials in a wide range of industrial applications.
editor by CX 2024-04-24
Product Description
|
Infeed Height: |
Customized |
|
Out-feed Height: |
Max Height 10 CHINAMFG |
|
Chain Width: |
304.8mm, 406.4mm, 609.6mm |
|
Conveyor Speed: |
Max 60 m/min (customized) |
|
Application: |
Cosmetic/Food/Beverage/Packaging Industry,etc |
|
Advantage: |
We have our own injection modling facory |
|
Delivery: |
30-40 days after downpayement |
|
Warranty: |
1 year (except human factor) |
|
Motor brand: |
SEW or Made in China or customized |
|
Test: |
working 24 hours for testing |
Spiral plastic top chain with anti-skidding chain conveyor system
Spiral conveyor is a lifting conveying equipment, mostly used in packaging, pharmaceutical, papermaking, chemical industry, food industry and other fields.As a lifting transimission system, screw conveyor has played a great role.It not only can transfer things from the low to high conveying,but also up to down transporting.Spiral lifting conveyor is climbing in the form of screw.
Features of spiral conveyor:
1.conveying, lifting and picking up cartons and boxes;
2.saving energy in low cost with high performance;
3.saving floor space;
4.flexible retention time;
5.continuous and sound proofing full automatic production, saving labor cost.
6.easier controls integration
Materials required for support frame:can be made of carbon steel baking paint or 201 stainless steel or 304 stainless steel material, using welding support climbing fuselage, support legs using square pipe cross welding, can make the screw conveyor more stable.
|
Model |
Wide/mm |
Radius/mm |
Weight |
|
|
1873-P-K1250/SS1873-P-K1600 |
320 |
150 |
3.0 |
|
|
1873-P-K2400/SS1873-P-K2400 |
609.6 |
150 |
4.0 |
|
|
1873-P-K1600/SS1873-P-K1600 |
406.4 |
150 |
4.1 |
|
|
1873-P-K2400/SS1873-P-K2400 |
609.6 |
125 |
4.8 |
Gravity roller free spiral conveyor
Free roller spiral conveyor is also 1 of screw vertical lifting conveyor,the frame support can be carbon steel,if you have higher budget,stainless steel frame is better.The roller is cone type stainless steel roller.
Spiral conveyor for cases Features
* Continuous transferring, high efficiency;
* Driven by only 1 motor under height of 10m;
* Can be customized, variety of models;
* Widely application, stable and reliable;
* Easy to operate and maintain.
Plastic flexible chain spiral conveyor
The Spiral Flex Conveyor is a proven reliable concept in vertical conveying. It is designed to conserve valuable floor space. The
Spiral Flex Conveyor transports up or down in a continuous flow. With a speed of 45m/minute and loads up to 10 kg/m the single
lane facilitates a high continuous throughput.
Spiral cooling tower
Modular belt spiral conveyor
For more details, please write to us.
Why Choose US
Q1. Are you trading company or manufacturer?
A: We’re manufacturer. We have our own factory and experienced technicans.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q3. What is your terms of delivery and delivery time?
A: EXW, FOB, CFR, CIF, DDU, etc.
Generally, it will take7 to 20 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q4. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q5. What is your sample policy?
A: We can supply some certain small sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q6. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
For more details, please write to us. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support and Supply Conveyor Parts |
|---|---|
| Warranty: | Online Support and Supply Conveyor Parts |
| Structure: | Roller Conveyor |
| Material: | Stainless Steel |
| Material Feature: | Heat Resistant |
| Application: | Chemical Industry, Grain Transport, Power Plant |
| Samples: |
US$ 180/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you ensure proper tensioning and alignment of a conveyor chain?
Proper tensioning and alignment are essential for the efficient and reliable operation of a conveyor chain. Here are the steps to ensure correct tensioning and alignment:
1. Initial Installation:
– Ensure that the conveyor frame and supports are properly aligned and leveled before installing the chain. Any misalignment or unevenness can lead to tensioning and alignment issues.
– Follow the manufacturer’s guidelines and specifications for chain installation. This includes proper placement of sprockets, tensioners, and guides.
2. Tensioning:
– Adjust the tension of the chain to the manufacturer’s recommended specifications. Proper tension prevents excessive sagging or tightness, reducing wear and extending the chain’s life.
– Use tensioning devices, such as adjustable take-up units or tensioning screws, to achieve the desired tension. Refer to the manufacturer’s guidelines for the appropriate method of tensioning for your specific conveyor chain.
– Regularly check and adjust the tension as needed. Factors such as chain wear, load variations, and temperature changes can affect the chain’s tension over time.
3. Alignment:
– Check the alignment of the chain with respect to the sprockets and guides. Misalignment can cause uneven wear, increased friction, and premature failure of the chain.
– Inspect the alignment by visually examining the chain’s path along the sprockets and guides. It should run smoothly without any signs of rubbing or excessive deviation.
– Use alignment tools, such as laser alignment devices or straightedges, to accurately assess and correct any misalignment. Adjust the position of sprockets, guides, and supports as necessary.
4. Regular Maintenance:
– Implement a scheduled maintenance program to regularly inspect and maintain proper tensioning and alignment of the conveyor chain.
– Monitor the chain’s performance, including wear patterns, noise levels, and power consumption, as indicators of potential tensioning or alignment issues.
– Keep the chain clean and free from debris or contaminants that can affect its movement and alignment.
By following these steps and regularly monitoring the tensioning and alignment of the conveyor chain, you can ensure smooth and reliable operation, minimize chain wear, and reduce the risk of unexpected failures.
Can a conveyor chain be used for heavy-duty applications?
Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.
Here are some factors that make conveyor chains suitable for heavy-duty applications:
1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.
2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.
3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.
4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.
5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.
6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.
It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.
What factors should be considered when designing a conveyor chain system?
When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:
- Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
- Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
- Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
- Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
- Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
- Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
- Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.
Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.
editor by CX 2024-04-23
Product Description
Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .
We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.
Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.
Till now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.
1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely
| we are CHINAMFG chain factory from CHINA. |
| We make roller chains over 20 years. main ASA chains: — main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b main motorcycle chains: H 520 520H 530 Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard We also exported many industrial sprockets together with our chains. We mainly exported chains to South America AND Europe. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several factors need to be considered to ensure the chain’s longevity and performance in corrosive environments. Here are some key considerations:
1. Material Selection: Choose a chain material that is inherently resistant to corrosion. Stainless steel, such as AISI 304 or AISI 316, is a common choice due to its excellent corrosion resistance properties. Other materials like plastic chains or special alloys can also be considered based on the specific application requirements.
2. Coatings and Surface Treatments: In some cases, additional protective coatings or surface treatments can be applied to enhance the chain’s corrosion resistance. These coatings, such as zinc plating, galvanizing, or epoxy coatings, create a barrier between the chain material and corrosive substances, preventing direct contact and reducing the risk of corrosion.
3. Environmental Compatibility: Consider the specific corrosive agents present in the environment where the conveyor chain will be used. Different corrosive substances, such as acids, alkalis, or saltwater, require specific resistance properties. Ensure that the selected chain material and coatings are compatible with the corrosive agents present in the operating environment.
4. Maintenance and Lubrication: Proper maintenance and lubrication play a crucial role in preventing corrosion and extending the life of a conveyor chain. Regular cleaning, inspection, and application of appropriate lubricants can help remove corrosive contaminants and protect the chain surface from degradation.
5. Testing and Certification: Consider chains that have undergone testing and certification for corrosion resistance in relevant industry standards. Look for certifications such as ISO 9227 (salt spray test) or ASTM B117 (corrosion resistance test) to ensure the chain’s performance in corrosive environments.
By carefully considering these factors and consulting with conveyor chain manufacturers or corrosion-resistant experts, you can select a chain that is well-suited for your specific corrosive environment, minimizing the risk of corrosion-related issues and ensuring optimal performance and longevity.
How do you prevent corrosion in conveyor chains?
Preventing corrosion in conveyor chains is essential for maintaining their performance and prolonging their lifespan. Here are some effective measures to prevent corrosion:
1. Material Selection: Choose conveyor chains made from corrosion-resistant materials such as stainless steel, plastic, or coatings specifically designed to resist corrosion. These materials offer better protection against rust and corrosion compared to standard steel chains.
2. Proper Lubrication: Apply a suitable lubricant to the conveyor chain regularly. Lubrication creates a protective barrier that helps prevent moisture and contaminants from reaching the metal surface, reducing the risk of corrosion. Select a lubricant that provides corrosion protection properties and is compatible with the chain material.
3. Environmental Controls: Control the operating environment to minimize exposure to corrosive elements. Implement measures such as humidity control, proper ventilation, and protection from direct contact with water or chemicals. Consider using covers or enclosures to shield the conveyor chain from environmental factors that can accelerate corrosion.
4. Surface Treatments: Apply corrosion-resistant coatings or treatments to the conveyor chain. These coatings can provide an additional protective layer that acts as a barrier against moisture and corrosive substances. Examples of surface treatments include zinc plating, galvanizing, or epoxy coatings.
5. Regular Inspections and Cleaning: Regularly inspect the conveyor chain for signs of corrosion or damage. Remove any accumulated dirt, debris, or corrosive substances promptly. Cleaning the chain helps prevent the buildup of contaminants that can accelerate corrosion.
6. Preventive Maintenance: Implement a preventive maintenance program that includes regular cleaning, lubrication, and inspection of the conveyor chain. This proactive approach helps identify and address any potential corrosion issues early on, preventing further damage.
7. Proper Storage: When not in use, store the conveyor chains in a dry and controlled environment. Protect them from exposure to moisture, humidity, and corrosive substances. Use appropriate storage methods, such as hanging the chains or storing them in sealed containers.
By following these preventive measures, you can significantly reduce the risk of corrosion in conveyor chains, ensuring their optimal performance and longevity.
What industries commonly use conveyor chains?
Conveyor chains are widely used in various industries for efficient material handling and transportation. Here are some of the industries commonly using conveyor chains:
- Manufacturing: Conveyor chains are extensively used in manufacturing industries such as automotive, electronics, appliances, and machinery. They facilitate the movement of components, parts, and finished products along assembly lines.
- Food and Beverage: The food and beverage industry relies heavily on conveyor chains for conveying and processing food products, including packaging, sorting, and distribution. Conveyor chains in this industry often have specific requirements such as sanitary design and resistance to contaminants.
- Logistics and Warehousing: Conveyor chains are integral to logistics and warehousing operations for efficient handling of goods, including sorting, loading, unloading, and distribution. They are commonly used in distribution centers, airports, and postal facilities.
- Mining and Quarrying: Conveyor chains play a crucial role in mining and quarrying operations by transporting bulk materials such as coal, ore, gravel, and aggregates. They are designed to withstand heavy loads and harsh environments.
- Agriculture: In the agricultural sector, conveyor chains are used for handling crops, grains, seeds, and livestock feed. They are employed in processing plants, grain elevators, and animal feed production facilities.
- Automotive: The automotive industry extensively uses conveyor chains in assembly plants for transporting vehicle components, body frames, engines, and other parts throughout the production process.
- Pharmaceutical and Healthcare: Conveyor chains are utilized in pharmaceutical and healthcare facilities for the automated movement of medical supplies, pharmaceutical products, and laboratory specimens.
- Chemical and Petrochemical: Conveyor chains are employed in chemical and petrochemical industries for the handling of hazardous materials, bulk chemicals, and raw materials during production and storage.
- Construction and Building Materials: Conveyor chains are used in construction sites and building material production facilities for conveying materials such as cement, bricks, aggregates, and roofing materials.
These are just a few examples, and conveyor chains are also utilized in many other industries where efficient material handling and transportation are essential for the production and distribution processes.
editor by CX 2024-04-23