Product Description
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Product Description
QLV silent chains are our top-of-the-line solution for your power transmission needs. These chains are designed to offer exceptional performance, efficiency, and noise reduction for machine running.
These chains are made from high-strength steel, with linked plates and pins that fit together tightly to minimise noise and vibration during operation. They can transfer power more effectively than other chains without sacrificing noise reduction
When you need a specific design, we can provide customised solutions based on what you need. Whether you require specific features, plans, materials, or specifications, our team can work to ensure you get a chain that fully meets your needs.
Are you looking for other chains?
Leave your message below, and feel free to contact us!
FAQ
| Question 1: Are you a Manufacturer or a Trading Company? |
| Answer: We are a 100% chain manufacturer with 23 years of experience |
| Question 2: What should I provide to get a quotation? |
| Answer: 1. Type of the chain (with photos if available) 2. Pitch of the chain 3. Width of the chain 4. Length and quantity of the chain 5. Other specific requirements |
| Question 3: How long is your manufacturing and delivery time? |
| Answer: Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination. |
| Question 4: How long is your guaranteed time? |
| Answer: We offer a three-year guarantee if you purchase chains and matched sprockets together. If you need chains only, a one-year guarantee can also be confirmed. |
| Question 5: Trade terms and Payment terms? |
| Answer: We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform. |
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
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| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Material: | Carbon Steel |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can transmission chains be used in marine or offshore applications?
Yes, transmission chains can be used in marine or offshore applications. Here’s a detailed answer to the question:
1. Corrosion Resistance: Transmission chains used in marine or offshore applications are typically made from materials that offer high corrosion resistance, such as stainless steel or specially coated chains. These chains are designed to withstand the corrosive effects of s altwater, moisture, and other harsh environmental conditions.
2. Sealing and Protection: In marine or offshore environments, transmission chains are often equipped with additional sealing and protection measures. This can include seals, covers, or special coatings that provide an extra layer of defense against water, debris, and contaminants.
3. High Load Capacity: Marine and offshore applications often involve heavy-duty operations, such as lifting or pulling heavy loads. Transmission chains used in these applications are designed to handle high loads and provide reliable power transmission.
4. Resistance to Harsh Conditions: Marine and offshore environments can be challenging, with factors like high humidity, extreme temperatures, and exposure to s altwater and abrasive substances. Transmission chains for these applications are engineered to withstand these harsh conditions and maintain their performance and durability.
5. Compliance with Industry Standards: Transmission chains used in marine or offshore applications may need to meet specific industry standards and regulations. These standards ensure that the chains are suitable for the demanding conditions and safety requirements of the marine and offshore industries.
It’s important to select transmission chains specifically designed for marine or offshore applications to ensure reliable and long-lasting performance. Consulting with experts in the field and following manufacturer guidelines for installation, maintenance, and inspection is essential to maximize the effectiveness and lifespan of the transmission chains in these environments.
How does the choice of lubricant impact the performance of a transmission chain?
The choice of lubricant plays a critical role in ensuring the optimal performance and longevity of a transmission chain. Here’s a detailed answer to the question:
1. Reduced Friction and Wear: Lubricants create a protective film between the moving parts of the transmission chain, reducing friction and wear. This helps to minimize metal-to-metal contact and prevent surface damage, extending the chain’s lifespan.
2. Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the transmission system. By reducing frictional resistance, the lubricant allows for smoother power transmission, reducing power consumption and increasing system efficiency.
3. Heat Dissipation: Lubricants aid in heat dissipation by absorbing and dissipating heat generated during chain operation. This helps to prevent excessive chain temperature rise, which can lead to accelerated wear, lubricant breakdown, and potential chain failure.
4. Corrosion Protection: Lubricants provide a protective barrier against moisture, humidity, and other corrosive elements. This helps to prevent rust and corrosion, which can weaken the chain and reduce its performance. Choosing a lubricant with anti-corrosion properties is essential, especially in harsh or corrosive environments.
5. Contaminant Removal: Lubricants can help remove contaminants such as dirt, dust, and debris from the chain’s contact surfaces. This prevents abrasive particles from causing premature wear and damage to the chain, ensuring smooth operation and reducing the risk of chain failure.
6. Temperature Stability: Different lubricants have varying temperature stability properties. It is crucial to select a lubricant that can maintain its viscosity and lubricating properties within the operating temperature range of the transmission chain. This ensures consistent lubrication and performance under various temperature conditions.
7. Compatibility: It is important to choose a lubricant that is compatible with the materials used in the transmission chain. Some lubricants may react with certain chain materials, leading to degradation or damage. Ensuring compatibility helps maintain the integrity of the chain and avoids any adverse effects.
8. Lubrication Interval: The choice of lubricant can also affect the lubrication interval, i.e., the frequency at which the chain needs to be relubricated. Some lubricants offer longer-lasting lubrication properties, reducing the maintenance requirements and downtime associated with frequent relubrication.
It is crucial to follow the manufacturer’s recommendations and guidelines regarding lubrication for the specific transmission chain. Regular inspection, monitoring, and proper maintenance practices should be implemented to ensure the chain remains adequately lubricated for optimal performance and longevity.
What is a transmission chain and how does it work?
A transmission chain is a type of mechanical chain used to transmit power between two or more rotating shafts. It consists of a series of interconnected links that engage with toothed sprockets to transfer motion and torque.
In a typical transmission chain system, the chain wraps around two or more sprockets, with one sprocket connected to the input shaft and the other(s) connected to the output shaft(s). As the input shaft rotates, the chain moves along the sprockets, causing the output shaft(s) to rotate at the same speed or different speeds depending on the sprocket sizes.
The functioning of a transmission chain relies on the principle of mechanical power transmission through interlocking links and the engagement between the chain and the sprocket teeth. The chain’s links are designed to fit precisely with the sprocket teeth, ensuring a positive and reliable transfer of power.
As the chain engages with the sprockets, the teeth on the sprockets push against the chain’s rollers or pins, causing the chain to move. This movement transfers rotational motion and torque from the input shaft to the output shaft(s), enabling the transmission of power and facilitating various mechanical operations.
Transmission chains are widely used in various applications such as automotive engines, motorcycles, bicycles, industrial machinery, and power transmission systems. They are valued for their durability, efficiency, and ability to handle high loads and speeds.
editor by CX 2024-05-08
Product Description
Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .
We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.
Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.
Till now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.
1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
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| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Can a drive chain be used in a packaging or bottling application?
Yes, a drive chain can be used in packaging or bottling applications where reliable and efficient power transmission is required. Here is a detailed explanation:
In packaging and bottling processes, various types of equipment are utilized, such as conveyor systems, fillers, cappers, labelers, and palletizers. Drive chains offer several advantages in these applications:
- Accurate Power Transmission: Drive chains provide precise power transmission, ensuring the synchronized movement and precise positioning of the packaging and bottling equipment. This allows for reliable and efficient production processes, smooth material flow, and precise control over the packaging operations.
- High Load Capacity: Drive chains are designed to handle heavy loads and transmit power in packaging and bottling equipment. They can effectively transmit power to drive mechanisms involved in conveyor systems, rotary tables, or indexing units, allowing for efficient movement and handling of packaged goods or bottles.
- Robustness and Durability: Packaging and bottling environments can be demanding, with high production rates, repetitive movements, and exposure to moisture, dust, or other contaminants. Drive chains are designed to withstand these conditions, providing durability, resistance to wear, and long service life even in high-demand applications.
- Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring packaging and bottling equipment. They can be easily integrated into different types of conveyors, indexing systems, or rotary machines, allowing for efficient material handling, product orientation, and packaging customization.
- High-Speed Capability: Drive chains can accommodate high-speed operation in packaging and bottling applications. They are designed to provide reliable power transmission even at high rotational speeds, ensuring efficient production rates and meeting the demands of fast-paced packaging lines.
- Cost-Effectiveness: Drive chains offer a cost-effective solution for power transmission in packaging and bottling applications. They have a long service life, reduced maintenance requirements, and lower replacement costs compared to some alternative power transmission systems.
It is important to consider the specific requirements of the packaging or bottling application when selecting a drive chain. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account.
Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in packaging and bottling applications.
By utilizing drive chains in packaging and bottling processes, operators can benefit from accurate power transmission, high load capacity, durability, flexibility, high-speed capability, and cost-effectiveness, contributing to efficient and reliable packaging operations.
How does the cost of a drive chain compare to other power transmission systems?
The cost of a drive chain can vary depending on various factors such as the type of chain, material, size, and quality. Here is a detailed explanation of how the cost of a drive chain compares to other power transmission systems:
- Initial Cost: In general, drive chains tend to have a lower initial cost compared to some other power transmission systems such as gear drives or belt drives. This is especially true for standard roller chains that are widely available and commonly used.
- Installation and Maintenance Cost: The installation and maintenance cost of a drive chain is usually reasonable. Chains are relatively easy to install and maintain, requiring routine inspections, lubrication, and occasional adjustments. This simplicity can contribute to overall cost-effectiveness.
- Longevity and Durability: Drive chains are known for their durability and long service life when properly maintained. Although they may require periodic replacement due to wear, the extended lifespan of a drive chain can provide cost savings over time compared to systems that require more frequent replacement or repair.
- Application-Specific Costs: In some specialized applications, such as high-performance or heavy-duty applications, the cost of drive chains can be higher. This is often due to the use of specialized chains with specific features, materials, or coatings that enhance performance and durability in demanding environments.
- Overall Cost-Effectiveness: Considering the initial cost, maintenance, and longevity, drive chains are generally considered cost-effective compared to other power transmission systems. Their reliability, efficiency, and suitability for a wide range of applications contribute to their value proposition.
It’s important to note that the cost comparison between drive chains and other power transmission systems may vary depending on specific application requirements, environmental factors, and the desired performance characteristics. It is recommended to consider the specific needs of the application and consult with experts or suppliers to determine the most cost-effective solution.
What are the noise and vibration levels associated with a drive chain?
The noise and vibration levels associated with a drive chain can vary depending on several factors, including the type of chain, operating conditions, and maintenance practices. Here’s an explanation:
Noise Levels:
- Drive chains, especially roller chains, can generate noise during operation. The noise level depends on various factors, such as the chain’s design, speed, tension, lubrication, and the condition of the sprockets.
- Proper lubrication helps reduce friction and noise generation, while inadequate or dry lubrication can increase noise levels.
- Other factors, such as misalignment, worn-out components, or loose fittings, can contribute to increased noise levels. Regular inspections and maintenance help identify and address sources of excessive noise.
Vibration Levels:
- Drive chains can produce vibrations during operation, especially if there are issues such as misalignment, improper tension, or worn-out components.
- Proper tensioning, alignment, and maintenance practices help minimize vibrations and ensure smooth operation.
- Excessive vibrations can lead to accelerated wear, reduced chain life, and potential damage to other components.
It’s worth noting that advancements in chain design and manufacturing techniques have resulted in quieter and smoother-running chains. Manufacturers may also offer specialized low-noise or low-vibration chains for applications where noise or vibration reduction is a priority.
To maintain acceptable noise and vibration levels associated with a drive chain, it is important to follow proper maintenance practices, including regular lubrication, tension adjustment, and alignment checks. Additionally, addressing any sources of excessive noise or vibration promptly can help ensure the smooth and efficient operation of the drive chain.
editor by CX 2024-05-08
Product Description
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Product |
Standard Double Pitch Roller chain |
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Material |
40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel. |
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Types |
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on. |
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Series |
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series. |
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Short pitch precision roller chain |
Simplex Roller Chains&Bushing Chains: 04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2 04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3 |
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Chain link type |
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. |
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Our Products Advantage |
1. Every step from production order to the packing process has a strict quality inspection. |
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
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| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Bush Chain |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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What are the benefits of using a maintenance-free lubricant on a transmission chain?
Using a maintenance-free lubricant on a transmission chain offers several advantages. Here’s a detailed answer to the question:
1. Extended Chain Life: Maintenance-free lubricants are specifically formulated to provide long-lasting lubrication, reducing friction and wear on the transmission chain. This extends the chain’s life and minimizes the need for frequent lubrication or reapplication.
2. Reduced Downtime and Maintenance Costs: With a maintenance-free lubricant, there is no need for regular lubrication or scheduled maintenance intervals. This significantly reduces downtime for lubrication and maintenance tasks, resulting in cost savings and increased productivity.
3. Improved Performance and Efficiency: The use of a maintenance-free lubricant ensures consistent and optimal lubrication throughout the chain’s operation. This leads to improved performance, smoother operation, and reduced power losses due to friction. It also helps maintain the chain’s efficiency over time.
4. Environmentally Friendly: Maintenance-free lubricants often have low environmental impact. They are designed to minimize leakage, reduce waste, and offer better resistance to dirt and debris accumulation. This promotes a cleaner and safer working environment.
5. Simplified Maintenance Routine: By using a maintenance-free lubricant, the need for regular lubrication and maintenance procedures is eliminated or significantly reduced. This simplifies the maintenance routine, saves time, and allows operators to focus on other critical tasks.
6. Consistent Lubrication in Challenging Environments: Maintenance-free lubricants are engineered to withstand harsh operating conditions, such as high temperatures, extreme pressures, or exposure to contaminants. They provide reliable lubrication even in challenging environments, ensuring proper chain performance and longevity.
When considering the use of a maintenance-free lubricant, it’s important to consult with the manufacturer or lubricant supplier to ensure compatibility with the transmission chain and its specific application requirements. Following the recommended guidelines for application and reapplication, as well as regular inspections, will help optimize the benefits of using a maintenance-free lubricant on the transmission chain.
How does the speed of rotation affect the choice of transmission chain?
The speed of rotation is an important factor to consider when selecting a transmission chain for a specific application. Here’s a detailed answer to the question:
1. Fatigue and Wear: The speed of rotation directly affects the fatigue and wear characteristics of a transmission chain. Higher rotational speeds result in increased cyclic loading and wear on the chain’s components. Therefore, it is crucial to choose a chain that is designed to handle the anticipated speed and associated fatigue stresses.
2. Lubrication and Cooling: Faster rotational speeds generate more heat due to friction between the chain and the sprockets. Adequate lubrication is essential to minimize friction, reduce heat buildup, and maintain the chain’s performance and longevity. Additionally, some high-speed applications may require additional cooling mechanisms to dissipate heat effectively.
3. Centrifugal Forces: As the rotational speed increases, centrifugal forces become more significant. These forces can affect the chain’s stability, tension, and overall performance. Chains designed for high-speed applications are engineered to withstand the increased centrifugal forces and maintain proper tension during operation.
4. Dynamic Balance: High-speed rotation may introduce dynamic imbalances in the transmission system, leading to vibrations and decreased system efficiency. Special attention should be given to selecting a transmission chain with proper dynamic balance characteristics to minimize vibrations and ensure smooth operation.
5. Material and Design: Chains for high-speed applications often require specific materials and design features to accommodate the increased rotational forces and maintain reliability. High-strength alloys, precise manufacturing tolerances, and advanced surface treatments may be employed to enhance the chain’s performance and durability at high speeds.
When selecting a transmission chain, it is crucial to consider the manufacturer’s recommendations and specifications regarding maximum allowable speeds. Factors such as the application’s operational requirements, anticipated rotational speed, load, and environmental conditions should all be taken into account to ensure the chosen chain is suitable for the specific high-speed application.
How do you choose the right transmission chain for a specific application?
Choosing the right transmission chain for a specific application is crucial to ensure optimal performance and longevity. Here are the key factors to consider when selecting a transmission chain:
- Load Capacity: Determine the maximum load that the chain will need to transmit. This includes both the static and dynamic loads. Ensure that the selected chain has a sufficient load capacity to handle the application requirements.
- Speed and RPM: Consider the operating speed and rotational speed of the chain. Higher speeds may require chains with improved fatigue resistance and lubrication capabilities.
- Environment: Evaluate the environmental conditions in which the chain will operate. Factors such as temperature, moisture, dust, chemicals, and corrosive agents can impact chain performance. Choose a chain that is resistant to the specific environmental conditions.
- Alignment and Tension: Ensure proper alignment and tensioning of the chain. Misalignment and improper tension can lead to premature wear and failure. Select a chain that allows for proper adjustment and maintains optimal tension during operation.
- Maintenance: Consider the maintenance requirements of the chain. Some chains may require regular lubrication, while others may be self-lubricating or maintenance-free. Evaluate the available resources and the desired level of maintenance for the application.
- Compatibility: Ensure compatibility between the chain and other components in the transmission system, such as sprockets or gears. The chain should match the tooth profile and pitch of the mating components.
- Manufacturer’s Recommendations: Consult the manufacturer’s guidelines and recommendations for selecting the appropriate chain for specific applications. Manufacturers often provide detailed specifications, load charts, and application guidelines for their chains.
By considering these factors and consulting with chain manufacturers or industry experts, you can choose the right transmission chain that meets the specific requirements of your application, ensuring reliable and efficient operation.
editor by CX 2024-05-07
Product Description
Precision roller chain Transmission Chain and Industrial Conveyor Drive Chain for motorcycle parts
Product introduction
| Material | Alloy steel,High carbon steel,40Mn,40Cr |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
HIGH STHangZhouRD HEAT TREATMENT
Through high standards,strictly control the heat,improve the hardness/strength and provide service life.
HIGH QUALITY MATERIAL
Beautiful and corrosion-resistant, the product surface is treated with rust prevention, beautiful and simple!
STHangZhouRD THICKNESS CHAIN PIECE
The thickness is customized from raw material chain plate in strict
accordance with the standard
STHangZhouRD CHINAMFG PIN
Cutting in strict accordance with the standard, second screening,
and never cut corners
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CHINAMFG factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
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| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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How does the material hardness of a drive chain affect its durability?
The material hardness of a drive chain plays a significant role in determining its durability and resistance to wear. Here is a detailed explanation:
Material hardness refers to the ability of a material to resist indentation, abrasion, and penetration by external forces. In the context of drive chains, the hardness of the chain’s components, such as pins, bushings, and rollers, directly affects the chain’s durability and lifespan.
When it comes to drive chain durability, the following factors come into play:
- Resistance to Wear: A higher material hardness typically results in better resistance to wear. Drive chains with harder materials can withstand the friction and contact forces encountered during operation, minimizing the wear on critical components. This translates to extended chain life and reduced maintenance requirements.
- Impact Resistance: The material hardness of a drive chain also affects its ability to resist impact forces. Chains operating in environments with frequent impacts or shock loads, such as in mining or heavy-duty applications, require high hardness materials to withstand the sudden stresses without deformation or failure.
- Resistance to Deformation: Harder materials exhibit greater resistance to deformation under load. This is particularly important in drive chains where precise interlocking of chain components is necessary for efficient power transmission. Chains with higher material hardness maintain their shape and dimensional integrity, ensuring consistent performance and minimizing the risk of chain elongation or misalignment.
- Corrosion Resistance: While material hardness primarily affects wear resistance, it can indirectly impact the chain’s resistance to corrosion. Certain high-hardness materials, such as stainless steel or specific alloys, offer improved corrosion resistance compared to softer materials. This is especially relevant in applications where the chain is exposed to corrosive environments, such as marine or chemical industries.
It is important to note that while higher hardness generally leads to improved durability, excessive hardness can also result in brittleness and reduced impact resistance. Therefore, a balance must be struck between hardness and other mechanical properties to ensure optimal performance and durability of the drive chain.
Manufacturers typically specify the appropriate hardness level for drive chain components based on the specific application requirements. These specifications take into account factors such as load capacity, operating conditions, anticipated wear rates, and desired service life.
Regular maintenance practices, such as proper lubrication, periodic inspection, and tension adjustment, are essential for maximizing the durability and performance of the drive chain, regardless of its material hardness.
By selecting a drive chain with the appropriate material hardness and implementing proper maintenance practices, operators can ensure optimal durability, extended chain life, and reliable power transmission in various industrial applications.
Can a drive chain be used in a marine or offshore environment?
Yes, drive chains can be used in marine or offshore environments with proper considerations and appropriate chain selection. Here is a detailed explanation:
In marine or offshore applications, where machinery and equipment operate in challenging conditions such as saltwater exposure, humidity, and corrosive environments, the use of drive chains requires specific measures:
- Corrosion Resistance: When selecting a drive chain for marine or offshore environments, it is crucial to choose a chain made from corrosion-resistant materials such as stainless steel or coated chains. These materials can withstand the corrosive effects of saltwater and other harsh elements.
- Sealing and Protection: Additional sealing and protection measures can be employed to safeguard the chain from water ingress and contamination. This may include the use of protective covers, seals, or enclosures to prevent direct exposure to seawater and other corrosive substances.
- Lubrication: Regular and appropriate lubrication is vital to protect the chain against corrosion and ensure smooth operation. Lubricants specifically designed for marine or offshore applications should be used to withstand the demanding conditions and provide effective protection.
- Maintenance: A comprehensive maintenance program is essential for maximizing the lifespan of a drive chain in marine or offshore environments. Regular inspection, cleaning, lubrication, and monitoring of the chain’s condition are necessary to identify and address any signs of corrosion, wear, or damage.
- Environmental Considerations: Factors such as saltwater spray, wave impact, vibration, and temperature variations should be taken into account when designing and operating the machinery and equipment. Adequate shielding, proper drainage, and suitable ventilation can help mitigate the potential detrimental effects on the drive chain.
By considering these factors and implementing appropriate measures, drive chains can be successfully utilized in marine or offshore environments, providing reliable power transmission in applications such as ship propulsion systems, offshore drilling rigs, marine winches, and more.
editor by CX 2024-05-06
Product Description
Stainless Steel Transmission Chain, Stainless Steel Roller Chain, Stainless Steel Conveyor chain, Stainless steel chains for bottle conveyor line which is used on bottle filling conveyor lines, other standard ss chain or special ss chain(SS304 chains, SS316 chains, SS316L chains, SS conveyor chains, SS304 conveyor chain, SS316 conveyor chain) all available
We have special technolodgy to arrange more hardness on SS chains plate as per the request of famous chains factory in Europe
We have many OEM chain factory customer from Europe and our stainless steel chain quality is similar to the A quality in the world
We are professional supplier of chains:
1. Bicycle chain: 408, 410, 415
2. Motorcycle chain: 04C, 25H, 06C, T3, 270H, 415H, 420, 420L, 425, 428, 428H, 520,
525, 530
3. ASA roller chain: 35, 40, 41, 50, 60, 60H, 80, 80H, 100, 120, 140, 160, 200, 240
(Catalog)
4. Chain (British standard): 05-B, 06-B, 08-B, 10-B, 12-B, 16-B, 20-B, 24-B, 28-B,
32-B, 40-B (Catalog)
5. Large pitch chains: 100, 100H, 120, 120H, 140, 140H, 160, 160H, 180, 200, 240
6. Extend-pitch precision roller chain: 208A, 208B, 210A, 210B, 212A, 212B, 216A,
216B, 220A, 220B, 224A, 224B, 228B, 232B
7. Roller chains for beer buntline conveyor: CK-70S, CK-100S, CK-100SA, CK-100SC, CK-133XA,
CK-140X, CK-140XA, CK-150X, CK-150S, CK-154X, CK-155X, CK-155XA, CK-160X, CK-160XA, CK-160XB, CK-160XC, CK-165X, CK-165XA, CK-169, CK-180X, CK-180XA, CK-200S, CW-102, CW-127
8. Implement roller chains for conveyors: 81X, 81XH, 81XHH, CA550, CA555, CA620
9. Multi strand sizes available; Up to 5 strands, for select size standard attachment
Available
10. Chains from 04b~16b are with spring clips, others are riveted; Cottered design
Is available for size 80 to 240
11. Stainless steel chain and nickel plated chains is available; Special design also available
(i. E., oven conveyor) and we can produce as per material your requests, usually stainless steel chain material is SS304, if you need SS316 or SS316L etc. It is available too
Our conveyor chains are as following items:
Short pitch, double pitch conveyor roller chain:
1)European standard short pitch roller conveyor accessories: A1 – WSK2
2)European Standard Short Pitch Hollow Pin Chains and accessories: 08BHP – 12BHP
3)European standard short pitch bending roller conveyor: 08BSB, 10BSB, 4)12BSB
4)European standard double pitch conveyor chain: C208B – C232BL
5)American Standard Short pitch conveyor chain attachments: A1 – WSK2
6)American Standard Short Pitch Hollow Pin Chain: 40HP – 80HP
7)American Standard short pitch bending roller conveyor: 35SB – 80SB
8)American Standard Double pitch conveyor roller: C2040 – C2162H
9)American Standard Double pitch conveyor roller attachment: A1 – WSK2
10)American standard double pitch hollow pin chain: C2040HP – C2082HP
11)American Standard Double pitch conveyor roller scoliosis: C2040SB, C2050SB, C2060SB
12)American standard double pitch conveyor roller Plastic Large: C2042D – C2102HD
13)American Standard controllable beat conveyor (speed chain): C2030VR – C2080VR
14)American Standard side-mounted conveyor roller (short pitch double pitch): 40PSR – 100PSR; C2040PSR – C2100PRS
15)American Standard overhead plastic roller conveyor chains (short pitch, double pitch and long pitch): 40TR – 100TR; C2040TR – C2100TR
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Marerial: | Ss304, Ss316 |
| Customization: |
Available
| Customized Request |
|---|
How does the choice of chain lubricant affect the maintenance requirements?
The choice of chain lubricant has a significant impact on the maintenance requirements of a transmission chain. Here’s a detailed answer to the question:
1. Lubrication Interval: Different chain lubricants have varying properties, including their ability to withstand high temperatures, resist contamination, and provide long-lasting lubrication. The right choice of lubricant can extend the lubrication interval, reducing the frequency of lubrication and, consequently, the maintenance requirements.
2. Wear Protection: The primary function of chain lubrication is to reduce friction and wear between the chain components. The selection of a high-quality lubricant with excellent wear protection properties can significantly extend the chain’s lifespan and reduce the need for frequent replacements or repairs.
3. Contamination Resistance: Some chain lubricants are specifically formulated to resist contaminants such as dust, dirt, or water. Using a lubricant with superior contamination resistance can help maintain optimal chain performance and reduce the risk of premature wear or failure due to the presence of contaminants. This, in turn, reduces the maintenance requirements associated with cleaning and removing contaminants from the chain.
4. Corrosion Prevention: In applications where the chain is exposed to corrosive environments, selecting a chain lubricant with corrosion prevention properties is crucial. Such lubricants form a protective film that helps shield the chain from moisture, chemicals, and other corrosive agents. By using a corrosion-resistant lubricant, the maintenance requirements related to combating corrosion are minimized.
5. Temperature Stability: The operating temperature of a transmission chain can significantly impact its performance and maintenance requirements. Choosing a chain lubricant with excellent temperature stability ensures that the lubricant maintains its viscosity and protective properties even under high temperatures. This reduces the need for frequent lubricant replacements due to thermal degradation.
6. Environmental Considerations: Some applications may have specific environmental regulations or requirements. Choosing a chain lubricant that is environmentally friendly, biodegradable, or compliant with certain standards can simplify maintenance procedures and ensure compliance with regulations.
It’s essential to consult the manufacturer’s recommendations and guidelines when selecting the appropriate chain lubricant for a specific application. Consideration should be given to factors such as operating conditions, load, speed, temperature range, and environmental factors to ensure optimal lubrication and minimize maintenance requirements.
What are the advantages of using a double-pitch transmission chain?
A double-pitch transmission chain offers several advantages in certain applications. Here’s a detailed answer to the question:
1. Cost-Effective: Double-pitch transmission chains are typically less expensive compared to standard pitch chains. This makes them a cost-effective choice for applications where high precision and high load capacity are not essential.
2. Lighter Weight: Double-pitch chains are lighter in weight compared to standard pitch chains of the same length. This can be advantageous in applications where weight reduction is desired, such as in portable equipment or conveyor systems.
3. Reduced Noise and Vibration: The longer pitch of double-pitch chains helps to reduce noise and vibration levels during operation. This can be beneficial in applications where noise reduction is important, such as in automotive or industrial machinery.
4. Higher Speed Capability: Double-pitch chains can operate at higher speeds compared to standard pitch chains. The longer pitch allows for smoother and more efficient motion, making them suitable for applications that require high-speed operation.
5. Extended Life: Due to their longer pitch, double-pitch chains distribute the load over a larger surface area, reducing stress and wear on individual chain components. This can result in an extended service life compared to standard pitch chains.
6. Customization Options: Double-pitch chains can be customized to meet specific application requirements. They can be made with different materials, coatings, and attachments to enhance their performance in specific environments or applications.
7. Wide Availability: Double-pitch transmission chains are widely available in the market, making them easily accessible for various industries and applications. They come in different sizes and configurations to accommodate different load capacities and system designs.
It’s important to note that while double-pitch transmission chains offer advantages in certain applications, they may not be suitable for all applications. Factors such as load capacity, speed, precision, and environmental conditions should be considered when selecting the appropriate chain for a specific application.
What are the maintenance requirements for transmission chains?
Maintenance plays a crucial role in ensuring the optimal performance and longevity of transmission chains. Here’s a detailed explanation:
1. Regular Inspection: Regular visual inspections should be conducted to check for any signs of wear, damage, or misalignment. Inspect the chain for signs of elongation, corrosion, broken or damaged links, and excessive wear on the sprockets.
2. Lubrication: Proper lubrication is essential to minimize friction, reduce wear, and extend the life of the chain. Follow the manufacturer’s recommendations for the type and frequency of lubrication. Apply lubricant evenly along the entire length of the chain, ensuring that it penetrates between the components.
3. Tensioning: Maintaining the correct tension in the chain is important for smooth operation and to prevent chain slippage. Follow the manufacturer’s guidelines for the recommended tensioning method and the appropriate tension level. Check the tension regularly and adjust as necessary.
4. Cleaning: Regular cleaning helps remove dirt, debris, and contaminants that can accelerate wear and cause chain failure. Use a suitable cleaning agent or solvent to clean the chain, and ensure it is thoroughly dry before applying lubrication.
5. Alignment: Proper alignment between the chain and the sprockets is crucial for smooth operation and to prevent premature wear. Check the alignment regularly and make any necessary adjustments to ensure the chain runs straight and smoothly along the sprockets.
6. Replacement of Worn Components: Over time, transmission chains may experience wear and elongation. It is important to replace worn-out components such as links, pins, and sprockets to maintain the proper functioning of the chain.
7. Environmental Considerations: Consider the operating environment of the transmission chain and take appropriate measures to protect it from corrosive substances, extreme temperatures, or excessive humidity. Apply corrosion-resistant coatings or use stainless steel chains when necessary.
8. Record Keeping: Maintain a record of maintenance activities, including lubrication schedules, tension adjustments, inspections, and component replacements. This record will help track the maintenance history and identify any patterns or issues that may arise.
It is important to consult the manufacturer’s guidelines and recommendations for specific maintenance requirements based on the type and model of the transmission chain. Adhering to proper maintenance practices will help ensure the reliability, performance, and longevity of the transmission chain in various applications.
editor by CX 2024-05-03
Product Description
Product Description
Power Transmission Industrial Large Rollers Large Size Conveyor Scrapper Dryer Double Side with Attachments Flaged Roller Chain
Introducing our high-quality Power Transmission Industrial Large Rollers Large Size Conveyor Scrapper Dryer Double Side with Attachments Flaged Roller Chain. Designed to meet your specific needs, this chain is available in various pitch sizes, roller diameters, chain plate types, and pin diameters.
With pitch sizes ranging from 100mm to 200mm, you can choose the perfect size for your application. The attached plate conveyor chain, according to the provided drawing, ensures smooth and efficient operation.
Our rollers come in 3 types: small roller (S type), large roller (P type), and convex edge roller (F type). You can select the roller diameter that suits your requirements, ranging from 36mm to 120mm.
For the chain plates, we offer a variety of options. Choose from single side horizontal CHINAMFG plate attached plate, single side bent plate with ears and double holes type A2, or double side bent plate type K2. The chain plate thickness ranges from 4mm to 12mm, and the width varies from 25mm to 70mm.
Pin diameters are available in sizes of 10mm to 25mm, ensuring a secure and reliable connection.
Our M series metric conveyor chains, including the M315 model, are designed to meet industry standards. The dimensions of the M315 chain are in accordance with the standard GB8350-87. These chains can be easily matched with sprockets for seamless integration into your system.
Trust HangZhou Vision Chain Transmission Co., Ltd. for all your power transmission needs. Our Power Transmission Industrial Large Rollers Large Size Conveyor Scrapper Dryer Double Side with Attachments Flaged Roller Chain is made of high-quality alloy material and features a hollow chain structure. The electroplating surface treatment ensures durability and longevity.
Order our Power Transmission Industrial Large Rollers Large Size Conveyor Scrapper Dryer Double Side with Attachments Flaged Roller Chain today and experience reliable and efficient power transmission in your operations.
Product Attribute
| Product Name | Conveyor Chians |
| Available materials | carbon steel, alloy steel,stainless steel |
| OEM customisation according to your requirements | |
| Surface Treatment | Shot peening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Performance | High temperature resistant Abrasion resistant |
| Reference standards | ISO,DIN,ANSL |
| Customised drawings | YES |
| Certificates | ISO9001:2008 SGS brand TV |
| Delivery time | 20 days for samples. 45 days for official order. |
| Packaging | Plastic Bag + Cardboard Box + Wooden |
Product Parameters
Our Advantages
Company Advantages:
At HangZhou Vision Chain Transmission Co., Ltd., we take pride in our numerous company advantages. With our own Import & Export License, our TV trademark has been successfully registered in multiple countries. Our sales network spans across China, and our products are exported to 65 countries across 5 continents. This global reach allows us to serve customers all around the world.
Membership:
We are proud members of several prestigious associations, including the China General Machine Components Industry Association, the China Chain Transmission Association, the China Chain Standardization Association, and the China Agricultural Association Machinery Manufacturers. These memberships demonstrate our commitment to CHINAMFG and our dedication to staying at the forefront of our industry.
With our highly trained staff and workers, advanced and efficient equipment, and a comprehensive sales network, we have the confidence to deliver premium quality chains that meet the strictest specifications and quality standards. Our commitment to quality is unwavering, and we always put our clients’ needs first.
If you would like more information on how TransVision products can meet the demands of your industry at highly competitive pricing, please do not hesitate to contact us. We are here to provide you with the best solutions for your power transmission needs.
Quality First, Clients Uppermost.
Product Categories
HangZhou Vision Chain Transmission Co., Ltd. offers a wide range of power transmission industrial products. Our selection includes large rollers, conveyor chains with attachments, double-sided chains, and more. Our chains are made from high-quality alloy and feature a hollow structure. They are electroplated for added durability. Explore our collection of conveyor, steel, and stainless steel chains, perfect for various applications in the automotive industry and beyond.
Why Choose Us
At HangZhou Vision Chain Transmission Co., Ltd., we offer a comprehensive product portfolio that includes a wide range of power transmission products. From drive chains to leaf chains, conveyor chains to agricultural chains, sprockets to couplings, we have everything you need in 1 convenient place. With our one-store-for-all shopping experience, you can significantly reduce your searching costs and find exactly what you’re looking for with just 1 click.
Value Choice Products
Our products are the perfect combination of quality and price. We understand that staying within your budget is important, which is why we offer products that meet your needs without compromising on quality. With us, you can get the best value for your money.
Seasoned Sales Associates and Engineers
Our team consists of 15 seasoned sales associates and 5 engineers who are always ready to lend a helping hand. They are well-trained with industry know-how and will respond to your requests within 24 hours. Whether you need assistance with product selection or technical support, our team is here to provide you with the guidance you need.
100% Customer Retention Rate
Our regular customers from overseas keep coming back not only for our premium quality products but also for the superior services we have provided over the years. We take pride in our 100% customer retention rate, which is a testament to the trust and satisfaction our customers have in our products and services.
Product Description
Introducing our Power Transmission Industrial Large Rollers Large Size Conveyor Scraper Dryer Double Side with Attachments Flanged Roller Chain. This high-quality chain is designed for use in conveyor systems, providing reliable and efficient power transmission.
With its alloy material and hollow chain structure, this chain offers exceptional strength and durability. The electroplating surface treatment ensures resistance to corrosion, extending the lifespan of the chain.
Whether you need a chain for a conveyor, dryer, or scraper application, this chain is the perfect choice. Its double-sided design with attachments allows for versatile use in various industrial settings.
Choose our Power Transmission Industrial Large Rollers Large Size Conveyor Scraper Dryer Double Side with Attachments Flanged Roller Chain for a reliable and cost-effective solution. Experience the quality and value that HangZhou Vision Chain Transmission Co., Ltd. is known for.
FAQ
Q1: What is the average lead time for your products?
A: Our lead time can vary, but on average, it takes 1-2 months for us to complete the entire process. However, if you have an urgent order, we also offer express shipments to ensure prompt delivery. For more detailed information, please feel free to consult our knowledgeable sales associate.
Q2: Are your prices more competitive than those of your competitors, while maintaining the same level of quality?
A: Absolutely! We take pride in offering the most competitive prices in the power transmission industry. If you happen to find a price difference, we are more than happy to match it. Our goal is to provide you with the best value for your money.
Q3: Can you manufacture chains based on my CAD drawings?
A: Yes, we can! In addition to our standard chains, we specialize in producing non-standard and custom-designed products to meet your specific technical requirements. In fact, a significant portion of our production capacity is dedicated to manufacturing these unique products.
Q4: Can we inspect the goods before they are shipped?
A: Certainly! We understand the importance of quality assurance. You, your representative, or any third-party inspection party you assign are welcome to visit our facility and conduct a thorough inspection of the goods.
Q5: What payment methods do you accept?
A: We are flexible when it comes to payment methods. We accept T/T, L/C, and various other online payment methods that are applicable to your situation. Our aim is to make the payment process as convenient as possible for you.
Q6: If I have any further questions, how can I get in touch with you?
A: Whenever you have any doubts or inquiries, please don’t hesitate to reach out to our dedicated sales associate. They are always available to assist you and ensure that all your questions are answered to your satisfaction.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Hollow Chain |
| Surface Treatment: | Electroplating |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What are the benefits of using a maintenance-free lubricant on a transmission chain?
Using a maintenance-free lubricant on a transmission chain offers several advantages. Here’s a detailed answer to the question:
1. Extended Chain Life: Maintenance-free lubricants are specifically formulated to provide long-lasting lubrication, reducing friction and wear on the transmission chain. This extends the chain’s life and minimizes the need for frequent lubrication or reapplication.
2. Reduced Downtime and Maintenance Costs: With a maintenance-free lubricant, there is no need for regular lubrication or scheduled maintenance intervals. This significantly reduces downtime for lubrication and maintenance tasks, resulting in cost savings and increased productivity.
3. Improved Performance and Efficiency: The use of a maintenance-free lubricant ensures consistent and optimal lubrication throughout the chain’s operation. This leads to improved performance, smoother operation, and reduced power losses due to friction. It also helps maintain the chain’s efficiency over time.
4. Environmentally Friendly: Maintenance-free lubricants often have low environmental impact. They are designed to minimize leakage, reduce waste, and offer better resistance to dirt and debris accumulation. This promotes a cleaner and safer working environment.
5. Simplified Maintenance Routine: By using a maintenance-free lubricant, the need for regular lubrication and maintenance procedures is eliminated or significantly reduced. This simplifies the maintenance routine, saves time, and allows operators to focus on other critical tasks.
6. Consistent Lubrication in Challenging Environments: Maintenance-free lubricants are engineered to withstand harsh operating conditions, such as high temperatures, extreme pressures, or exposure to contaminants. They provide reliable lubrication even in challenging environments, ensuring proper chain performance and longevity.
When considering the use of a maintenance-free lubricant, it’s important to consult with the manufacturer or lubricant supplier to ensure compatibility with the transmission chain and its specific application requirements. Following the recommended guidelines for application and reapplication, as well as regular inspections, will help optimize the benefits of using a maintenance-free lubricant on the transmission chain.
What are the advantages of using a double-pitch transmission chain?
A double-pitch transmission chain offers several advantages in certain applications. Here’s a detailed answer to the question:
1. Cost-Effective: Double-pitch transmission chains are typically less expensive compared to standard pitch chains. This makes them a cost-effective choice for applications where high precision and high load capacity are not essential.
2. Lighter Weight: Double-pitch chains are lighter in weight compared to standard pitch chains of the same length. This can be advantageous in applications where weight reduction is desired, such as in portable equipment or conveyor systems.
3. Reduced Noise and Vibration: The longer pitch of double-pitch chains helps to reduce noise and vibration levels during operation. This can be beneficial in applications where noise reduction is important, such as in automotive or industrial machinery.
4. Higher Speed Capability: Double-pitch chains can operate at higher speeds compared to standard pitch chains. The longer pitch allows for smoother and more efficient motion, making them suitable for applications that require high-speed operation.
5. Extended Life: Due to their longer pitch, double-pitch chains distribute the load over a larger surface area, reducing stress and wear on individual chain components. This can result in an extended service life compared to standard pitch chains.
6. Customization Options: Double-pitch chains can be customized to meet specific application requirements. They can be made with different materials, coatings, and attachments to enhance their performance in specific environments or applications.
7. Wide Availability: Double-pitch transmission chains are widely available in the market, making them easily accessible for various industries and applications. They come in different sizes and configurations to accommodate different load capacities and system designs.
It’s important to note that while double-pitch transmission chains offer advantages in certain applications, they may not be suitable for all applications. Factors such as load capacity, speed, precision, and environmental conditions should be considered when selecting the appropriate chain for a specific application.
What materials are commonly used in manufacturing transmission chains?
Transmission chains are manufactured using various materials, each offering different properties and advantages. The choice of material depends on the specific application requirements, including load capacity, wear resistance, and environmental conditions. Here are some commonly used materials in the manufacturing of transmission chains:
- Carbon Steel: Carbon steel is a popular choice for transmission chains due to its excellent strength, durability, and affordability. It provides good wear resistance and can handle moderate loads.
- Stainless Steel: Stainless steel chains are highly resistant to corrosion and offer superior durability in challenging environments. They are commonly used in industries where cleanliness and hygiene are critical, such as food processing and pharmaceuticals.
- Alloy Steel: Alloy steel chains are alloyed with various elements to enhance their mechanical properties. They offer higher strength, increased wear resistance, and improved fatigue resistance compared to carbon steel chains.
- Plastic: Plastic chains are lightweight, corrosion-resistant, and offer excellent chemical resistance. They are often used in applications where noise reduction, low friction, or non-magnetic properties are required.
- Non-metallic Composites: Non-metallic composite chains are made from materials such as fiberglass, carbon fiber, or Kevlar. These chains offer high strength-to-weight ratios, exceptional chemical resistance, and low friction characteristics.
It’s important to select the appropriate chain material based on the specific operating conditions and requirements of the application. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account when choosing the material for a transmission chain.
editor by CX 2024-04-30
Product Description
Drive conveyor chain outer curved plate chain stainless steel heavy-duty chain For Industrial
Product introduction
| Material | Stainless steel |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
| Color | Elf,dark yellow,dark blue,black |
| Features |
•Large reduction ratio (usually up to 1:7) |
Chain Plate
Heat treated carbon/alloy steels are used for high tensile strength.Shot peening process to improve fatigue resistance.
Roller
Hardened carbon/alloy steels are used for excellent wear resistance and rigidity.Shot peening process to improve fatigue resistance.
Bush
Case hardened alloy steels with external and internal hardened surfaces are used for high wear resistance and are accurately set into link plates.
Pin
Alloy steels are used for high wear resistance and toughness.Surface hardening is applicable request.
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CHINAMFG factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a drive chain be used in a pharmaceutical or medical device manufacturing application?
Yes, a drive chain can be used in pharmaceutical and medical device manufacturing applications where reliable and efficient power transmission is required. Here is a detailed explanation:
In pharmaceutical and medical device manufacturing, various types of equipment and machinery are utilized for processes such as mixing, blending, encapsulating, packaging, labeling, and assembly. Drive chains offer several advantages in these applications:
- Precise Power Transmission: Drive chains provide precise power transmission, ensuring the synchronized movement and precise positioning of the pharmaceutical and medical device manufacturing equipment. This allows for reliable and efficient production processes, precise control over the manufacturing operations, and accurate assembly of medical devices.
- High Load Capacity: Drive chains are designed to handle heavy loads and transmit power in pharmaceutical and medical device manufacturing equipment. They can effectively transmit power to drive mechanisms involved in conveyor systems, robotic arms, rotary tables, and other equipment, allowing for efficient material handling and assembly processes.
- Robustness and Durability: Pharmaceutical and medical device manufacturing environments often require clean and sterile conditions. Drive chains are designed to withstand these conditions and provide durability, resistance to wear, and long service life even in demanding applications. They can also withstand frequent cleaning and sterilization procedures without compromising their performance.
- Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring pharmaceutical and medical device manufacturing equipment. They can be easily integrated into different types of conveyors, robotic systems, and assembly lines, allowing for efficient material flow, product handling, and process control.
- High-Speed Capability: Drive chains can accommodate high-speed operation in pharmaceutical and medical device manufacturing applications. They are designed to provide reliable power transmission even at high rotational speeds, ensuring efficient production rates and meeting the demands of fast-paced manufacturing processes.
- Cleanliness and Contamination Control: Drive chains can be selected with materials and coatings that meet the cleanliness and contamination control requirements of pharmaceutical and medical device manufacturing. This ensures that the chain materials are suitable for cleanroom environments and do not introduce any contaminants that could compromise the quality of the products being manufactured.
It is important to consider the specific requirements of the pharmaceutical or medical device manufacturing application when selecting a drive chain. Factors such as load capacity, speed, cleanliness, regulatory compliance, and maintenance considerations should be taken into account.
Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in pharmaceutical and medical device manufacturing applications.
By utilizing drive chains in pharmaceutical and medical device manufacturing, operators can benefit from precise power transmission, high load capacity, durability, flexibility, high-speed capability, and cleanliness, contributing to efficient and reliable manufacturing processes.
What are the advantages of using a self-lubricating drive chain?
A self-lubricating drive chain, also known as a maintenance-free or lubrication-free chain, offers several advantages compared to traditional chains that require manual lubrication. Here is a detailed explanation of the advantages:
- No External Lubrication: The primary advantage of a self-lubricating drive chain is that it eliminates the need for external lubrication. These chains are pre-lubricated during the manufacturing process with a special lubricant that is designed to last throughout the chain’s lifespan.
- Maintenance-Free Operation: Self-lubricating chains significantly reduce the maintenance requirements. Without the need for regular lubrication, the chains minimize downtime associated with lubrication tasks, such as reapplying grease or oil and cleaning excess lubricant.
- Cleaner Operating Environment: Self-lubricating chains help maintain a cleaner operating environment as they don’t require additional lubricants that can attract dirt, dust, or other contaminants. This can be beneficial in applications where cleanliness is crucial, such as food processing, pharmaceuticals, or cleanrooms.
- Consistent Lubrication: Self-lubricating chains are designed to provide consistent and controlled lubrication throughout their service life. The lubricant is evenly distributed within the chain, ensuring smooth operation, reducing friction, and minimizing wear.
- Extended Chain Life: The consistent and proper lubrication provided by self-lubricating chains contributes to extended chain life. By reducing wear, friction, and the accumulation of contaminants, these chains can operate at their optimal performance level for a longer duration.
- Reduced Downtime and Costs: Self-lubricating chains help reduce downtime and costs associated with lubrication maintenance. The elimination of manual lubrication tasks allows for more efficient operation and reduces the consumption and expenses associated with lubricants.
- Environmental Benefits: Using self-lubricating chains can have environmental benefits. With reduced reliance on external lubricants, there is less waste generation and potential contamination of the surrounding environment.
It is important to note that self-lubricating chains have specific lubrication requirements and operating conditions. It is essential to follow the manufacturer’s recommendations regarding chain speed, temperature limits, and environmental factors to ensure optimal performance.
Overall, the advantages of using a self-lubricating drive chain include maintenance-free operation, cleaner environment, extended chain life, reduced downtime and costs, and environmental benefits. These benefits make self-lubricating chains a preferred choice in various applications where reliable and low-maintenance power transmission is required.
How does a drive chain differ from a timing belt?
A drive chain and a timing belt are both components used in power transmission, but they differ in their construction, operation, and application. Here are the key differences between a drive chain and a timing belt:
- Construction: A drive chain consists of interconnected links or rollers, typically made of steel, that form a flexible mechanism. In contrast, a timing belt is a toothed belt made of a reinforced rubber material with teeth on the inner surface.
- Power Transmission: Drive chains are commonly used for transmitting power in applications where flexibility and high-load capacity are required, such as in vehicles, machinery, and industrial equipment. Timing belts, on the other hand, are primarily used for precise synchronization of engine components, such as camshafts and crankshafts, in internal combustion engines.
- Motion and Operation: Drive chains transfer power through rotational motion. The engagement of the chain links with sprockets allows for the transfer of rotational force. Timing belts, on the other hand, rely on the meshing of teeth on the belt with grooves or pulleys to ensure precise timing and synchronization of the engine’s internal components.
- Maintenance and Tension: Drive chains require periodic lubrication and tension adjustment to ensure proper operation and minimize wear. Timing belts, on the other hand, are typically maintenance-free and do not require lubrication or frequent tension adjustments.
- Noise and Vibration: Drive chains, especially roller chains, can generate more noise and vibration during operation compared to timing belts, which are designed to operate with reduced noise and vibration.
- Replacement: In case of damage or wear, drive chains can be repaired by replacing individual links or sections. Timing belts, on the other hand, usually require complete replacement as they are not easily repairable.
Ultimately, the choice between a drive chain and a timing belt depends on the specific application requirements, such as the need for power transmission, precision timing, load capacity, maintenance preferences, and operational conditions.
editor by CX 2024-04-30
Product Description
|
Product |
Standard Double Pitch Roller chain |
||
|
Material |
40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel. |
||
|
Types |
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on. |
||
|
Series |
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series. |
||
|
Short pitch precision roller chain |
Simplex Roller Chains&Bushing Chains: 04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2 04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3 |
||
|
Chain link type |
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. |
||
|
Our Products Advantage |
1. Every step from production order to the packing process has a strict quality inspection. |
||
1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How does the choice of chain attachment type affect the versatility of a transmission chain?
The choice of chain attachment type has a significant impact on the versatility and functionality of a transmission chain. Here’s a detailed answer to the question:
The attachment type refers to the specific design or configuration of the links or plates at the ends of the transmission chain. Different attachment types are available to accommodate various applications, equipment, and industry requirements. The selection of the right attachment type affects the chain’s versatility in the following ways:
1. Connection and Compatibility: The chain attachment type determines how the chain connects and interacts with other components in the system. It should be compatible with the equipment, sprockets, gears, or other mechanisms to ensure proper functioning and power transmission. Different attachment types may be required for different machinery or applications, such as conveyors, elevators, or industrial machinery.
2. Load Capacity and Strength: The attachment type influences the load capacity and strength of the transmission chain. Some attachment designs provide increased load-bearing capacity, allowing the chain to handle heavy loads or withstand high-torque applications. By choosing the appropriate attachment type, the chain’s versatility can be enhanced to suit a wide range of load requirements.
3. Flexibility and Adaptability: Certain attachment types offer greater flexibility and adaptability in terms of accommodating variations in equipment design or layout. They may allow for easier adjustment, tensioning, or lengthening of the chain to fit specific requirements. This flexibility enables the chain to be more versatile and adaptable to different configurations or changes in the operating environment.
4. Specific Application Requirements: Depending on the application, specific chain attachment types may be necessary to meet industry standards, safety regulations, or operational needs. For example, certain industries may require specialized attachments to ensure proper alignment, positioning, or engagement with specific components or materials. Choosing the appropriate attachment type ensures compliance with these requirements, enhancing the chain’s versatility for specific applications.
5. Easy Maintenance and Replacement: The choice of attachment type can also impact the ease of maintenance and replacement of the transmission chain. Some attachment designs allow for quick and convenient disassembly or replacement of damaged or worn-out chain links or plates. This facilitates efficient maintenance and reduces downtime, contributing to the overall versatility and reliability of the chain.
When selecting a transmission chain, it’s crucial to consider the specific attachment type required for the intended application. Factors such as load capacity, compatibility with equipment, ease of maintenance, and industry standards should be considered to ensure optimal versatility and performance of the transmission chain.
How does the speed of rotation affect the choice of transmission chain?
The speed of rotation is an important factor to consider when selecting a transmission chain for a specific application. Here’s a detailed answer to the question:
1. Fatigue and Wear: The speed of rotation directly affects the fatigue and wear characteristics of a transmission chain. Higher rotational speeds result in increased cyclic loading and wear on the chain’s components. Therefore, it is crucial to choose a chain that is designed to handle the anticipated speed and associated fatigue stresses.
2. Lubrication and Cooling: Faster rotational speeds generate more heat due to friction between the chain and the sprockets. Adequate lubrication is essential to minimize friction, reduce heat buildup, and maintain the chain’s performance and longevity. Additionally, some high-speed applications may require additional cooling mechanisms to dissipate heat effectively.
3. Centrifugal Forces: As the rotational speed increases, centrifugal forces become more significant. These forces can affect the chain’s stability, tension, and overall performance. Chains designed for high-speed applications are engineered to withstand the increased centrifugal forces and maintain proper tension during operation.
4. Dynamic Balance: High-speed rotation may introduce dynamic imbalances in the transmission system, leading to vibrations and decreased system efficiency. Special attention should be given to selecting a transmission chain with proper dynamic balance characteristics to minimize vibrations and ensure smooth operation.
5. Material and Design: Chains for high-speed applications often require specific materials and design features to accommodate the increased rotational forces and maintain reliability. High-strength alloys, precise manufacturing tolerances, and advanced surface treatments may be employed to enhance the chain’s performance and durability at high speeds.
When selecting a transmission chain, it is crucial to consider the manufacturer’s recommendations and specifications regarding maximum allowable speeds. Factors such as the application’s operational requirements, anticipated rotational speed, load, and environmental conditions should all be taken into account to ensure the chosen chain is suitable for the specific high-speed application.
What are the key components of a transmission chain?
A transmission chain consists of several key components that work together to transmit power and motion efficiently. The main components of a transmission chain include:
- Inner Plates: These are flat metal plates with holes or slots for connecting the other components of the chain.
- Outer Plates: Similar to inner plates, outer plates provide additional strength and support to the chain.
- Pins: The pins hold the inner and outer plates together, creating a flexible link between them. They play a crucial role in maintaining the integrity and functionality of the chain.
- Bushings: Bushings are cylindrical components that fit into the holes of the inner and outer plates. They provide a smooth surface for the chain to rotate around the pins.
- Rollers: Rollers are cylindrical elements that fit between the inner plates and the bushings. They reduce friction and enable smooth movement as the chain engages with the sprockets.
- Solid Bushings (optional): In some transmission chains, solid bushings may be used instead of bushings with holes. Solid bushings provide additional strength and stability to the chain.
- Sprockets: Sprockets are toothed wheels that engage with the rollers of the transmission chain. They transfer power and motion to the chain, enabling it to drive various machinery and equipment.
These components work together to form a continuous loop that transmits power from the driving sprocket to the driven sprocket, allowing the chain to transfer rotational motion and drive various mechanical systems.
editor by CX 2024-04-26
Product Description
Precision Conveyor chain Carbon steel chain casting drive roller chain For Industrial
Product introduction
| Material | Carbon steel 40Mn alloy steel Double Roller Chain |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
| Color | Elf,dark yellow,dark blue,black |
| Features |
•Large reduction ratio (usually up to 1:7) |
HIGH STHangZhouRD HEAT TREATMENT
Through high standards,strictly control the heat,improve the hardness/strength and provide service life.
HIGH QUALITY MATERIAL
Beautiful and corrosion-resistant, the product surface is treated with rust prevention, beautiful and simple!
STHangZhouRD THICKNESS CHAIN PIECE
The thickness is customized from raw material chain plate in strict accordance with the standard
STHangZhouRD CHINAMFG PIN
Cutting in strict accordance with the standard, second screening,
and never cut corners
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CHINAMFG factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:
– Material Selection:
Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.
– Corrosion Resistance Ratings:
Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.
– Environmental Factors:
Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.
– Coating or Surface Treatment:
If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.
– Compatibility with Cleaning Methods:
Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.
– Operational Considerations:
Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.
– Cost-Effectiveness:
Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.
By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.
What are the different attachment options available for a conveyor chain?
Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:
1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.
2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.
3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.
4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.
5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.
6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.
7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.
8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.
These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.
How do you optimize the efficiency of a conveyor chain system?
To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:
1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.
2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.
3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.
4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.
5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.
6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.
7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.
By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.
editor by CX 2024-04-26
Product Description
|
Product |
Standard Double Pitch Roller chain |
||
|
Material |
40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel. |
||
|
Types |
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on. |
||
|
Series |
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series. |
||
|
Short pitch precision roller chain |
Simplex Roller Chains&Bushing Chains: 04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2 04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3 |
||
|
Chain link type |
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. |
||
|
Our Products Advantage |
1. Every step from production order to the packing process has a strict quality inspection. |
||
1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What are the advantages of using a silent transmission chain?
A silent transmission chain, also known as a silent chain or an inverted-tooth chain, offers several advantages in various applications. Here’s a detailed explanation:
1. Noise Reduction: One of the primary advantages of a silent transmission chain is its ability to minimize noise during operation. The unique design of the chain features inverted teeth that engage with matching sprockets without making direct contact. This design significantly reduces the noise generated by the chain’s movement, resulting in a quieter operation compared to traditional roller chains.
2. Smooth and Vibration-Free Operation: Silent transmission chains provide a smooth and vibration-free power transmission. The absence of metal-to-metal contact between the chain and sprockets reduces friction and vibration, resulting in smoother operation. This characteristic is particularly beneficial in applications where noise and vibrations need to be minimized, such as in precision machinery, office equipment, or medical devices.
3. High Efficiency: Silent transmission chains offer high power transmission efficiency. The precision-engineered tooth profile ensures optimal contact with the sprockets, resulting in efficient energy transfer. The reduced friction and vibration also contribute to improved efficiency by minimizing energy losses during power transmission.
4. Increased Service Life: Silent chains are designed for durability and longevity. The use of high-quality materials, precise manufacturing processes, and robust construction enhance their resistance to wear, elongation, and fatigue. Silent chains can withstand high loads and exhibit excellent resistance to corrosion and lubrication degradation, resulting in extended service life and reduced maintenance requirements.
5. Wide Range of Applications: Silent transmission chains find applications in various industries and systems. They are commonly used in industrial machinery, printing presses, packaging equipment, textile machines, automotive timing systems, and other applications that require low noise, precise power transmission, and long service life.
6. Design Flexibility: Silent chains offer design flexibility due to their ability to operate in a compact space. Their compact design allows for more flexibility in equipment layout and design, making them suitable for applications with space constraints.
7. Reliability and Safety: Silent transmission chains are engineered for reliability and safety. Their robust construction and ability to handle high loads ensure secure power transmission, minimizing the risk of chain failure or system breakdown. Additionally, their low-noise operation and reduced vibration contribute to a safer working environment.
When considering the use of a silent transmission chain, it is important to evaluate the specific requirements of the application, including load capacity, speed, space limitations, and noise considerations. Consulting with chain manufacturers or industry experts can provide valuable insights and assistance in selecting the appropriate silent chain for optimal performance and efficiency.
How does the alignment of sprockets affect the lifespan of a transmission chain?
The alignment of sprockets plays a crucial role in the lifespan and performance of a transmission chain. Here’s a detailed answer to the question:
1. Proper Load Distribution: When the sprockets are aligned correctly, the transmission chain is able to evenly distribute the load along its length. This ensures that the chain experiences uniform stress and minimizes the concentration of forces on specific chain links. Improper alignment can result in uneven load distribution, leading to accelerated wear and fatigue of the chain.
2. Reduced Friction and Wear: Proper alignment helps maintain the correct engagement between the chain and the sprockets. When the chain engages smoothly with the sprockets, friction and wear are minimized. On the other hand, misaligned sprockets can cause the chain to rub against the teeth or sides of the sprockets, leading to increased friction, wear, and potential chain failure.
3. Chain Tension: Sprocket alignment also affects the tension of the transmission chain. Proper alignment ensures that the chain remains properly tensioned throughout its operation. Excessive tension due to misalignment can lead to increased stress on the chain, resulting in accelerated wear, fatigue, and potential chain breakage. Insufficient tension can cause the chain to skip or disengage from the sprockets.
4. Smooth and Efficient Operation: When the sprockets are aligned correctly, the transmission chain experiences smooth and efficient operation. This allows for smooth power transfer, reduced vibration, and noise levels, and improved overall system performance. Misaligned sprockets can cause the chain to bind, jump, or produce excessive noise, leading to decreased efficiency and potential damage to the chain and sprockets.
5. Extended Chain Life: Proper sprocket alignment helps to extend the lifespan of the transmission chain. By ensuring that the chain operates within its design parameters and experiences minimal stress and wear, the risk of premature failure is reduced. This leads to longer chain life, reduced maintenance requirements, and lower overall operating costs.
It’s important to regularly inspect and maintain the alignment of sprockets in a transmission chain system. Proper installation, periodic alignment checks, and adjustment when necessary are essential for maximizing the lifespan and performance of the transmission chain.
What are the advantages of using stainless steel transmission chains?
Stainless steel transmission chains offer several advantages over chains made from other materials. Here are some key benefits of using stainless steel transmission chains:
- Corrosion Resistance: Stainless steel chains are highly resistant to corrosion and rust, making them ideal for applications in harsh or corrosive environments. They can withstand exposure to moisture, chemicals, and temperature variations without compromising their performance.
- Durability and Longevity: Stainless steel chains have excellent durability and a long service life. They are less susceptible to wear and fatigue, ensuring reliable operation even under heavy loads and demanding conditions. This reduces the need for frequent replacements and maintenance, resulting in cost savings over time.
- Hygiene and Cleanliness: Stainless steel chains are commonly used in industries with strict hygiene requirements, such as food processing, pharmaceuticals, and medical equipment. They are easy to clean and sanitize, resistant to contamination, and can withstand high-temperature washdowns without degradation.
- High Strength: Stainless steel chains have high tensile strength, allowing them to handle heavy loads and transmit power effectively. This makes them suitable for applications requiring robust and reliable power transmission.
- Temperature Resistance: Stainless steel chains exhibit good resistance to high and low temperatures. They can maintain their mechanical properties and performance even in extreme temperature environments, making them suitable for applications with temperature variations.
- Low Maintenance: Due to their excellent corrosion resistance and durability, stainless steel chains require minimal maintenance. They operate reliably with minimal lubrication, reducing the need for frequent inspections and lubrication intervals.
Overall, stainless steel transmission chains provide a reliable and long-lasting solution for applications where corrosion resistance, durability, hygiene, and strength are essential.
editor by CX 2024-04-25