Product Description
1. Description:
| Part No.: | 8E9805 |
| Machine No.: | 320 |
| Description: | Sprocket |
| Logo: | Beneparts |
| Surface Hardness | 52 ~ 58 |
| Color: | Yellow or others |
| Production Method: | Casting / Forging |
| Material: | 40Mn |
More products:
Bucket tooth: product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade: product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket: product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar: product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html
2. Our products range
3. Our production line:
4.Popular items blow for reference:
| Brand | Model | |||
| Track Roller, Top Roller, Sprocket, Idler, Track Link, Track Shoes | ||||
| PC18-2 | PC20-5/7 | PC30-5/6/7/8 | PC40-5/6/7 | |
| PC50/PC55 | PC60-5/6/7 | PC100-5/6/7 | PC120-5-6-7 | |
| PC200-3/5/6/7/8 | PC220-3/5/6/7/8 | PC200LC-3/5/6/7/8 | PC220-3/5/6/7/8 | |
| PC300-5-6-7 | PC300LC-/5-6-7 | PC350-5/6/7 | PC350LC-5/6/7 | |
| PC360-5/6/7 | PC360LC-5/6/7 | PC400-1/3/5/6/7 | PC400LC-1/3/5/6/7 | |
| PC450-5/6/7 | PC450LC-5/6/7 | PC600 | PC800 | |
| EX30 | EX40 | EX55 | EX60-2/3/5 | |
| EX70 | EX100-1/3/5/ | EX120-1/3/5 | EX150 | |
| EX200-1/2/3/5 | EX200LC-1/2/3/5 | EX220-1/2/3/5 | EX220LC-1/2/3/5 | |
| EX270-1/2/5 | EX270LC-1/2/5 | EX300-1/2/3/5 | EX300LC-1/2/3/5 | |
| EX330 | EX330LC | EX400-1/2/3/5 | EX400LC-1/2/3/5 | |
| EX450-1/2/3/5 | EX450LC-1/2/3/5 | UH07-7 | UH081 | |
| UH083 | UH045 | UH571 | ||
| ZAX55 | ZAX70 | ZAX120 | ZAX200 | |
| ZAX210 | ZAX230 | ZAX240 | ZAX330 | |
| ZAX450 | ||||
| DH55 | DH80 | DH130 | DH150 | |
| DH220 | DH258 | DH280 | DH300 | |
| DH320 | DH360 | DH370 | DH400 | |
| DH420 | DH500 | |||
| DX300 | DX370 | DX380 | ||
| SK035 | SK035SR | SK30 | SK35 | |
| SK45 | SK50-1 | SK50-6 | SK55 | |
| SK60-3 | SK60-1/2/5 | SK60-8 | SK100 | |
| SK120 | SK130-8 | SK200-3/5/8 | SK210 | |
| SK230 | SK250 | SK300 | SK320 | |
| SK330 | SK350 | SK07N2 | ||
| SH35 | SH55 | SH60 | SH65 | |
| SH75 | SH100 | SH120 | SH120A3 | |
| SH200 | SH220 | SH265 | SH280 | |
| SH300 | SH320 | SH340 | SH350 | |
| SH430 | LS2800 | |||
| HD250 | HD400 | HD450 | HD700 | |
| HD770 | HD820 | HD1571 | HD1250 | |
| HD1430 | ||||
| R55 | R60-5/7/8 | R80 | R130 | |
| R150LC-7 | R200 | R210-3 | R220-5 | |
| R225-7 | R275 | R290 | R300 | |
| R320 | R305 | R360 | R450 | |
| R914 | R924 | R934C | R944C | |
| CX35 | CX45 | CX55 | CX240 | |
| KX35 | KX50 | KX55 | KX80 | |
| KX185 | ||||
| SWE35 | SWE40 | SWE50 | SWE55 | |
| SWE60 | SWE70 | SWE85 | SWE330 | |
| IHI30 | IHI35 | IHI80 | IHI85 | |
| TB150 | TB175 | |||
| FR65 | FR85 | |||
| SY65 | SY200 | SY215 | SY330 | |
| YC13 | YC35 | YC45 | YC60 | |
| YC85 | YC135 | |||
| VIO30 YM30 | VIO35 YM35 | VIO40 YM40 | VIO55 YM55 | |
| VIO75 YM75 | ||||
| D3B D3C | D4 | D4D | D4E | |
| D4H | D5 | D5B | D5C | |
| D5H | D5M | D5N | D6 | |
| D6C | D6D | D6R | D6H | |
| D6T | D7G | D7R | D7H | |
| D8N | D8L | D8T | D8R | |
| D8H | D8K | D9L | D9N | |
| D9R | D9T | D10N | D10R | |
| D10T | D11N | D11R | ||
| D20 | D31 | D37EX-21 | D40 | |
| D41P-6 | D41E-6 | D50 | D53 | |
| D51EX-22 | D60 | D65 | D65-12 | |
| D61EX-12 | D65EX-12 | D65PX-12 | D80 | |
| D85 | D85EX-15 | D85-21 | D155 | |
| D155A-1 | D155A-2 | D155A-3 | D155A-5 | |
| D155-6 | D275 | D355A-3 | D375-5 | |
| BD2G | ||||
5. Our warehouse:
6.Company information
HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc.
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Sprocket |
|---|---|
| Application: | Excavator |
| Certification: | CE |
| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to Identify and Troubleshoot Common Issues with Wheels and Sprockets
Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:
- Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
- Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
- Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
- Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
- Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
- Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
- Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
- Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.
By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.
Temperature Limits for wheel sprocket System’s Operation
The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.
Here are some common materials used in wheel sprocket systems and their general temperature limits:
- Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
- Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
- Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
- Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.
It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.
When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.
Types of Sprockets Used with Wheels
In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:
1. Roller Chain Sprockets:
These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.
2. Silent Chain Sprockets:
Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.
3. Timing Belt Sprockets:
Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.
4. Idler Sprockets:
Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.
5. Weld-On Sprockets:
Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.
6. Double-Single Sprockets:
Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.
7. Taper-Lock Sprockets:
Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.
Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.
editor by Dream 2024-05-09
Product Description
Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .
We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.
Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.
Till now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.
1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely
| we are CHINAMFG chain factory from CHINA. |
| We make roller chains over 20 years. main ASA chains: — main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b main motorcycle chains: H 520 520H 530 Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard We also exported many industrial sprockets together with our chains. We mainly exported chains to South America AND Europe. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does the chain tension affect the operation of a transmission chain?
Chain tension plays a crucial role in the operation of a transmission chain. Here’s a detailed explanation:
1. Proper Power Transmission: The tension in a transmission chain ensures the transfer of power from the driving sprocket to the driven sprocket. Adequate tension is necessary to prevent slippage and ensure efficient power transmission. Insufficient tension can lead to power loss, reduced efficiency, and potential chain disengagement, while excessive tension can cause excessive stress on the chain and other components.
2. Smooth Operation: Optimal chain tension promotes smooth and consistent operation of the transmission chain. It helps to maintain the engagement between the chain and the sprockets, ensuring a continuous and reliable transfer of rotational force. With proper tension, the chain runs smoothly over the sprocket teeth, minimizing vibrations, noise, and potential chain derailment.
3. Chain Wear and Fatigue: Improper chain tension can accelerate wear and fatigue of the transmission chain. Insufficient tension may cause the chain to ride on the sprocket teeth, leading to premature wear and elongation. On the other hand, excessive tension can increase stress on the chain, causing accelerated fatigue and potential failure of the chain or other components.
4. Component Life and Reliability: Maintaining the correct chain tension contributes to the longevity and reliability of the entire transmission system. Proper tension reduces the likelihood of chain elongation, excessive wear, and premature failure. By minimizing these issues, the lifespan of the transmission chain and related components, such as sprockets and bearings, is extended, leading to improved overall reliability and reduced maintenance costs.
5. Safety: Chain tension is also crucial for ensuring safe operation. An appropriately tensioned transmission chain reduces the risk of unexpected chain disengagement or derailment, which could result in accidents or equipment damage. It’s important to follow manufacturer’s guidelines or consult with experts to determine the recommended tension for specific chain types and applications.
Regular inspection and adjustment of chain tension are essential for maintaining optimal performance and safety. Monitoring the tension and making necessary adjustments can prevent premature wear, improve efficiency, and ensure the reliable operation of the transmission chain.
Can transmission chains be used in agricultural machinery?
Yes, transmission chains are commonly used in various types of agricultural machinery. Here’s a detailed answer to the question:
Agricultural machinery often requires reliable and efficient power transmission to perform tasks such as harvesting, planting, tilling, and transporting. Transmission chains offer several advantages that make them suitable for agricultural applications:
1. High Strength and Load Capacity: Agricultural machinery often operates in demanding conditions and handles heavy loads. Transmission chains are designed to have high tensile strength and load-carrying capacity, making them capable of withstanding the rigorous demands of agricultural tasks.
2. Versatility: Transmission chains can be used in different agricultural machinery types, including tractors, combines, balers, harvesters, and sprayers. They are adaptable to a wide range of power transmission requirements, including transmitting torque, speed, and motion.
3. Durability: Agricultural environments can be harsh, with exposure to dirt, debris, moisture, and variable weather conditions. Transmission chains are built to withstand such conditions, and their robust construction and materials ensure long-lasting performance in agricultural machinery.
4. Easy Maintenance: Agricultural operations often involve extended working hours and remote locations. Transmission chains are relatively easy to inspect, lubricate, and maintain, allowing for efficient maintenance schedules in the field.
5. Cost-Effective: Compared to other power transmission options, transmission chains offer a cost-effective solution for agricultural machinery. They provide reliable power transfer, have a long service life when properly maintained, and are available at competitive prices.
When using transmission chains in agricultural machinery, it is essential to select the appropriate chain type and size based on the specific requirements of the equipment. Factors such as load capacity, speed, operating environment, and maintenance considerations should be taken into account to ensure optimal performance and longevity of the transmission chain.
What are the maintenance requirements for transmission chains?
Maintenance plays a crucial role in ensuring the optimal performance and longevity of transmission chains. Here’s a detailed explanation:
1. Regular Inspection: Regular visual inspections should be conducted to check for any signs of wear, damage, or misalignment. Inspect the chain for signs of elongation, corrosion, broken or damaged links, and excessive wear on the sprockets.
2. Lubrication: Proper lubrication is essential to minimize friction, reduce wear, and extend the life of the chain. Follow the manufacturer’s recommendations for the type and frequency of lubrication. Apply lubricant evenly along the entire length of the chain, ensuring that it penetrates between the components.
3. Tensioning: Maintaining the correct tension in the chain is important for smooth operation and to prevent chain slippage. Follow the manufacturer’s guidelines for the recommended tensioning method and the appropriate tension level. Check the tension regularly and adjust as necessary.
4. Cleaning: Regular cleaning helps remove dirt, debris, and contaminants that can accelerate wear and cause chain failure. Use a suitable cleaning agent or solvent to clean the chain, and ensure it is thoroughly dry before applying lubrication.
5. Alignment: Proper alignment between the chain and the sprockets is crucial for smooth operation and to prevent premature wear. Check the alignment regularly and make any necessary adjustments to ensure the chain runs straight and smoothly along the sprockets.
6. Replacement of Worn Components: Over time, transmission chains may experience wear and elongation. It is important to replace worn-out components such as links, pins, and sprockets to maintain the proper functioning of the chain.
7. Environmental Considerations: Consider the operating environment of the transmission chain and take appropriate measures to protect it from corrosive substances, extreme temperatures, or excessive humidity. Apply corrosion-resistant coatings or use stainless steel chains when necessary.
8. Record Keeping: Maintain a record of maintenance activities, including lubrication schedules, tension adjustments, inspections, and component replacements. This record will help track the maintenance history and identify any patterns or issues that may arise.
It is important to consult the manufacturer’s guidelines and recommendations for specific maintenance requirements based on the type and model of the transmission chain. Adhering to proper maintenance practices will help ensure the reliability, performance, and longevity of the transmission chain in various applications.
editor by CX 2024-05-09
Product Description
High Quality Double Pitch Conveyor Chain with attachments
1. Model: A2040, A2050, A2060, A2080, C208A, C208AL, C208B, C208BL, C210A, C210AL, C212A, C212AL, C212AH, C212AHL, C216A, C216AL, C216AH, C216AHL A1, A2, K1, K2, SA1, SA2, SK1, SK2.
2. Materials: Carbon steel 40Mn, Stainless Steel
3. All parts are heat treatment(quenching and tempering) and controlled in a reasonable tolerance range.
4. Tensile strength: 15-20% higher than the standard
5. Certificate of Quality: ISO 9001, SGS
6. Centreless grinding.
7. Good lubrication with excellent grease.
8. Color: Self, dark yellow, dark blue, black
9. All attachments are the standard sizes.
10. Type: One side outer plates with attachments, 1 side inner plates with attachments, 1 side outer and inner plates with attachments, 2 sides outer plates with attachments, 2 sides inner plates with attachments, 2 sides outer and inner plates with attachments.
Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications
| Technique Treatment | |||
| 1 | Shot Peening | 8 | Tempering |
| 2 | Bluing | 9 | Oiling |
| 3 | Nickel-plated | 10 | Greasing |
| 4 | Zincing | 11 | Special color |
| 5 | Heat Treatment | 12 | Stain proofing |
| 6 | Carburizing | 13 | Pre-stretched and anti-fatigue |
| 7 | Quenching | ||
Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CHINAMFG have more than 100 employees and we have a complete set of testing equipment to ensure our quality.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Conveyor Chain |
|---|---|
| Material: | Carbon /Alloy Stainless Steel |
| Surface Treatment: | Oxygenation |
| Feature: | Oil Resistant |
| Chain Size: | C2060HK1 |
| Structure: | Conveyor Chain |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the maximum allowable tension in a conveyor chain?
The maximum allowable tension in a conveyor chain can be calculated using the following steps:
1. Determine the Chain Pitch:
– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.
2. Determine the Chain Speed:
– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.
3. Calculate the Chain Pull:
– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.
4. Calculate the Required Tension:
– Use the following formula to calculate the required tension:
Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)
– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.
5. Determine the Maximum Allowable Tension:
– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.
6. Compare the Required Tension and Maximum Allowable Tension:
– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.
By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.
How does a conveyor chain contribute to overall production efficiency?
A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:
1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.
2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.
3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.
4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.
5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.
6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.
7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.
8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.
Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.
Can a conveyor chain be used for vertical lifting applications?
Yes, conveyor chains can be used for vertical lifting applications in certain circumstances. However, several factors need to be considered to ensure safe and efficient vertical lifting with a conveyor chain.
1. Chain Type: Not all conveyor chains are suitable for vertical lifting. Specialized chain types, such as bucket elevator chains or vertical reciprocating conveyor chains, are designed specifically for vertical lifting applications.
2. Load Capacity: The conveyor chain selected for vertical lifting must have the appropriate load capacity to handle the weight of the load being lifted. It is crucial to consider both the static and dynamic loads during the lifting operation.
3. Speed and Acceleration: The speed and acceleration of the vertical lifting operation should be within the recommended limits of the conveyor chain to prevent excessive stress and potential failure.
4. Safety Mechanisms: Adequate safety mechanisms, such as overload protection devices or emergency stop systems, should be implemented to ensure the safety of the lifting operation.
5. Maintenance and Inspection: Regular maintenance and inspection of the conveyor chain are essential to identify any wear, fatigue, or damage that could compromise the lifting operation’s safety and reliability.
It is important to consult the manufacturer’s guidelines and recommendations when considering the use of a conveyor chain for vertical lifting applications. They can provide specific information regarding chain selection, installation, maintenance, and safety considerations for vertical lifting operations.
editor by CX 2024-05-09
Product Description
1,Durable and high Quality.
2,Nice-looking packing.
3,Prompt delivery.
4,Wide range of parts for more models available.
5,OEM production welcome
6,Most competitive wholesale prices.
7. One stop buying service provided.
We supply wide rang of sprockets and chain kit for motorcycles from 50cc to 250cc including cubs,moped,off road etc. For more infomation,welcome to contact us.
Our company is located in HangZhou and specialized in manufacturing and trading of moto parts and accessories.We could supply the parts for the popular Japanese brand,Chinese brands and Indian brand motorcycles.
With an experienced and professional team, we have exported our products to many countries and regions all over the world, especially Latin America,Middle East,East Europe and Africa.Our products enjoy a good reputation among our customers. We welcome customers, business associations and friends from all parts of the world to contact us and seek cooperation for mutual benefits.
FAQ:
1. Why choose us?
We are professional in the moto parts business in China mianland. We are confident that with our experience,quality,service can give our customers complete satisfaction.
2. MOQ:
It is between 100 or 200pcs or sets,it depends on the parts. For some parts,200pcs is a start,for some big parts,for 50pcs,there is no problem.
3.Mode of Delilivery
it could be by air,by sea (LCL,FCL) or by express (DHL/UPS/TNT/FEDEX).
we can delivery it according to your option.
4. Delivery time:
We could make delivery within 15 or 20 days after your deposit payment. Also it depends on what kind of parts you buy. For some parts,if we have stock,it will be very quick,one week will be ok.
5. Payment:
we accept T/T payment,L/C and Western union. Actually,we use T/T more,namely by 30% deposit,balance could be paid before or after loading.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | We Offer Warranty for Our Products |
|---|---|
| Warranty: | 10000km |
| Type: | Sprocket |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Compatibility of Chain Sprockets with Wheels
In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:
- Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
- Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
- Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
- Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
- Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
- Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.
It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.
Choosing the Right Material for a Sprocket to Ensure Longevity
Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:
- Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
- Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
- Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
- Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
- Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.
When choosing the right material for a sprocket, consider the following:
- Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
- Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
- Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
- Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
- Cost: Balance the material’s performance with the budget constraints of the project.
It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.
Can a wheel sprocket System be Used in Bicycles and Other Vehicles?
Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.
The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.
The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.
Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.
The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.
editor by Dream 2024-05-09
Product Description
1,Durable and high Quality.
2,Nice-looking packing.
3,Prompt delivery.
4,Wide range of parts for more models available.
5,OEM production welcome
6,Most competitive wholesale prices.
7. One stop buying service provided.
We supply wide rang of sprockets and chain kit for motorcycles from 50cc to 250cc including cubs,moped,off road etc. For more infomation,welcome to contact us.
Our company is located in HangZhou and specialized in manufacturing and trading of moto parts and accessories.We could supply the parts for the popular Japanese brand,Chinese brands and Indian brand motorcycles.
With an experienced and professional team, we have exported our products to many countries and regions all over the world, especially Latin America,Middle East,East Europe and Africa.Our products enjoy a good reputation among our customers. We welcome customers, business associations and friends from all parts of the world to contact us and seek cooperation for mutual benefits.
FAQ:
1. Why choose us?
We are professional in the moto parts business in China mianland. We are confident that with our experience,quality,service can give our customers complete satisfaction.
2. MOQ:
It is between 100 or 200pcs or sets,it depends on the parts. For some parts,200pcs is a start,for some big parts,for 50pcs,there is no problem.
3.Mode of Delilivery
it could be by air,by sea (LCL,FCL) or by express (DHL/UPS/TNT/FEDEX).
we can delivery it according to your option.
4. Delivery time:
We could make delivery within 15 or 20 days after your deposit payment. Also it depends on what kind of parts you buy. For some parts,if we have stock,it will be very quick,one week will be ok.
5. Payment:
we accept T/T payment,L/C and Western union. Actually,we use T/T more,namely by 30% deposit,balance could be paid before or after loading.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | We Offer Warranty for Our Products |
|---|---|
| Warranty: | 10000km |
| Type: | Sprocket |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Compatibility of Chain Sprockets with Wheels
In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:
- Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
- Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
- Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
- Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
- Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
- Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.
It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.
Load-Carrying Capacities of wheel sprocket Combinations
The load-carrying capacity of a wheel sprocket assembly depends on various factors, including the material, size, and design of both the wheel sprocket. Here are some common types of wheel sprocket combinations and their load-carrying capacities:
- Steel Wheel with Steel Sprocket: This combination offers high load-carrying capacity and is commonly used in heavy-duty applications. Steel wheels can handle substantial loads, and when paired with steel sprockets, the assembly can withstand even higher forces.
- Nylon Wheel with Steel Sprocket: Nylon wheels are known for their lightweight and durable nature. When combined with steel sprockets, they provide a good load-carrying capacity while reducing the overall weight of the assembly.
- Polyurethane Wheel with Steel Sprocket: Polyurethane wheels offer excellent wear resistance and are suitable for medium to heavy loads. When paired with steel sprockets, this combination can handle moderate to high load capacities.
- Rubber Wheel with Cast Iron Sprocket: Rubber wheels are known for their shock-absorbing properties and are often used in applications requiring vibration dampening. When used with cast iron sprockets, this combination can handle medium loads.
- Plastic Wheel with Plastic Sprocket: This combination is suitable for light-duty applications where lower loads are expected. Plastic wheels and sprockets are often used in applications that require low friction and quiet operation.
- Custom wheel sprocket Combinations: In some cases, custom wheel sprocket combinations are designed to meet specific load-carrying requirements. These combinations can be tailored to suit the application’s unique demands.
It’s important to note that load-carrying capacities also depend on other factors, such as the type of bearing used in the wheel, the shaft material, and the overall design of the mechanical system. Engineers should carefully consider the intended application, operating conditions, and safety factors when selecting the appropriate wheel sprocket combination to ensure optimal performance and longevity of the system.
Can a wheel sprocket System be Used in Bicycles and Other Vehicles?
Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.
The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.
The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.
Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.
The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.
editor by Dream 2024-05-08
Product Description
Products Collection
Product Description
QLV silent chains are our top-of-the-line solution for your power transmission needs. These chains are designed to offer exceptional performance, efficiency, and noise reduction for machine running.
These chains are made from high-strength steel, with linked plates and pins that fit together tightly to minimise noise and vibration during operation. They can transfer power more effectively than other chains without sacrificing noise reduction
When you need a specific design, we can provide customised solutions based on what you need. Whether you require specific features, plans, materials, or specifications, our team can work to ensure you get a chain that fully meets your needs.
Are you looking for other chains?
Leave your message below, and feel free to contact us!
FAQ
| Question 1: Are you a Manufacturer or a Trading Company? |
| Answer: We are a 100% chain manufacturer with 23 years of experience |
| Question 2: What should I provide to get a quotation? |
| Answer: 1. Type of the chain (with photos if available) 2. Pitch of the chain 3. Width of the chain 4. Length and quantity of the chain 5. Other specific requirements |
| Question 3: How long is your manufacturing and delivery time? |
| Answer: Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination. |
| Question 4: How long is your guaranteed time? |
| Answer: We offer a three-year guarantee if you purchase chains and matched sprockets together. If you need chains only, a one-year guarantee can also be confirmed. |
| Question 5: Trade terms and Payment terms? |
| Answer: We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform. |
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Material: | Carbon Steel |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can transmission chains be used in marine or offshore applications?
Yes, transmission chains can be used in marine or offshore applications. Here’s a detailed answer to the question:
1. Corrosion Resistance: Transmission chains used in marine or offshore applications are typically made from materials that offer high corrosion resistance, such as stainless steel or specially coated chains. These chains are designed to withstand the corrosive effects of s altwater, moisture, and other harsh environmental conditions.
2. Sealing and Protection: In marine or offshore environments, transmission chains are often equipped with additional sealing and protection measures. This can include seals, covers, or special coatings that provide an extra layer of defense against water, debris, and contaminants.
3. High Load Capacity: Marine and offshore applications often involve heavy-duty operations, such as lifting or pulling heavy loads. Transmission chains used in these applications are designed to handle high loads and provide reliable power transmission.
4. Resistance to Harsh Conditions: Marine and offshore environments can be challenging, with factors like high humidity, extreme temperatures, and exposure to s altwater and abrasive substances. Transmission chains for these applications are engineered to withstand these harsh conditions and maintain their performance and durability.
5. Compliance with Industry Standards: Transmission chains used in marine or offshore applications may need to meet specific industry standards and regulations. These standards ensure that the chains are suitable for the demanding conditions and safety requirements of the marine and offshore industries.
It’s important to select transmission chains specifically designed for marine or offshore applications to ensure reliable and long-lasting performance. Consulting with experts in the field and following manufacturer guidelines for installation, maintenance, and inspection is essential to maximize the effectiveness and lifespan of the transmission chains in these environments.
How does the choice of lubricant impact the performance of a transmission chain?
The choice of lubricant plays a critical role in ensuring the optimal performance and longevity of a transmission chain. Here’s a detailed answer to the question:
1. Reduced Friction and Wear: Lubricants create a protective film between the moving parts of the transmission chain, reducing friction and wear. This helps to minimize metal-to-metal contact and prevent surface damage, extending the chain’s lifespan.
2. Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the transmission system. By reducing frictional resistance, the lubricant allows for smoother power transmission, reducing power consumption and increasing system efficiency.
3. Heat Dissipation: Lubricants aid in heat dissipation by absorbing and dissipating heat generated during chain operation. This helps to prevent excessive chain temperature rise, which can lead to accelerated wear, lubricant breakdown, and potential chain failure.
4. Corrosion Protection: Lubricants provide a protective barrier against moisture, humidity, and other corrosive elements. This helps to prevent rust and corrosion, which can weaken the chain and reduce its performance. Choosing a lubricant with anti-corrosion properties is essential, especially in harsh or corrosive environments.
5. Contaminant Removal: Lubricants can help remove contaminants such as dirt, dust, and debris from the chain’s contact surfaces. This prevents abrasive particles from causing premature wear and damage to the chain, ensuring smooth operation and reducing the risk of chain failure.
6. Temperature Stability: Different lubricants have varying temperature stability properties. It is crucial to select a lubricant that can maintain its viscosity and lubricating properties within the operating temperature range of the transmission chain. This ensures consistent lubrication and performance under various temperature conditions.
7. Compatibility: It is important to choose a lubricant that is compatible with the materials used in the transmission chain. Some lubricants may react with certain chain materials, leading to degradation or damage. Ensuring compatibility helps maintain the integrity of the chain and avoids any adverse effects.
8. Lubrication Interval: The choice of lubricant can also affect the lubrication interval, i.e., the frequency at which the chain needs to be relubricated. Some lubricants offer longer-lasting lubrication properties, reducing the maintenance requirements and downtime associated with frequent relubrication.
It is crucial to follow the manufacturer’s recommendations and guidelines regarding lubrication for the specific transmission chain. Regular inspection, monitoring, and proper maintenance practices should be implemented to ensure the chain remains adequately lubricated for optimal performance and longevity.
What is a transmission chain and how does it work?
A transmission chain is a type of mechanical chain used to transmit power between two or more rotating shafts. It consists of a series of interconnected links that engage with toothed sprockets to transfer motion and torque.
In a typical transmission chain system, the chain wraps around two or more sprockets, with one sprocket connected to the input shaft and the other(s) connected to the output shaft(s). As the input shaft rotates, the chain moves along the sprockets, causing the output shaft(s) to rotate at the same speed or different speeds depending on the sprocket sizes.
The functioning of a transmission chain relies on the principle of mechanical power transmission through interlocking links and the engagement between the chain and the sprocket teeth. The chain’s links are designed to fit precisely with the sprocket teeth, ensuring a positive and reliable transfer of power.
As the chain engages with the sprockets, the teeth on the sprockets push against the chain’s rollers or pins, causing the chain to move. This movement transfers rotational motion and torque from the input shaft to the output shaft(s), enabling the transmission of power and facilitating various mechanical operations.
Transmission chains are widely used in various applications such as automotive engines, motorcycles, bicycles, industrial machinery, and power transmission systems. They are valued for their durability, efficiency, and ability to handle high loads and speeds.
editor by CX 2024-05-08
Product Description
Product Description
1, Our Chain types: Agricultural roller chain, hollow pin conveyor chain, sugar industry chain, cane feeder and washing table chain, welded steel chain, bakery industry chain, weld steel drag chains,coil conveyor chain, palm oil chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
Detailed Photos
For example of WH78, WH82, WH124, WH111, WH106, WH110, WH132, WH150, WH155
Product Parameters
Packaging & Shipping
plastic bag+carton+ OSB Case
Shipping way: these products will be shipped to your local port by sea, these also could be sent to your specific address by air.
Our Advantages
Our chains could be customized according to your actual order quantity, actual drawing and actual requirement. We have own chain process workshop, heat treatment workshop, process equipments and experienced designers.
(01)Assembled workshop
(02)Punching plate workshop
(03)Plate fabrication workshop
(04)Heat treatment workshop
(05)Shot peening workshop
(06) our warehouse
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Welded Chain |
| Surface Treatment: | Carburizing and Quenching |
| Chain Size: | 153.67mm |
| Feature: | Heat Resistant |
| Model: | Wh155 |
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a self-lubricating conveyor chain?
Self-lubricating conveyor chains offer several advantages over traditional lubricated chains. Here are some key benefits:
1. Reduced Maintenance: Self-lubricating chains eliminate the need for regular lubrication, reducing the time and effort required for maintenance. This is particularly beneficial in applications where access to the chain is difficult or time-consuming.
2. Cost Savings: By eliminating the need for external lubrication, self-lubricating chains can help reduce lubrication costs over the lifetime of the chain. This includes the cost of lubricants, as well as the labor and equipment required for lubrication maintenance.
3. Clean and Environmentally Friendly: Self-lubricating chains do not require external lubricants, resulting in a cleaner working environment. There is no risk of lubricant spills or contamination of the surrounding area, making them ideal for applications that require strict cleanliness standards, such as food processing or pharmaceutical industries.
4. Extended Chain Life: Self-lubricating chains are designed with built-in lubrication systems that provide a continuous and controlled supply of lubricant to the chain components. This helps reduce friction, wear, and heat generation, resulting in longer chain life and improved performance.
5. Improved Reliability: With consistent and reliable lubrication, self-lubricating chains maintain optimal performance and minimize the risk of chain failure or breakdown. They are less susceptible to premature wear, elongation, and corrosion, ensuring a more reliable and efficient conveyor system.
It’s important to note that the specific benefits of self-lubricating chains may vary depending on the manufacturer and the design of the chain. It’s recommended to consult with the chain manufacturer or an industry expert to understand the suitability and advantages of self-lubricating chains for a particular application.
What are the benefits of using a roller conveyor chain?
A roller conveyor chain offers several advantages in material handling and transportation applications. Here are some of the benefits:
1. Efficient transportation: Roller conveyor chains are designed to smoothly and efficiently transport various types of goods and materials. The rollers provide low-friction movement, reducing the effort required to move the load along the conveyor.
2. Versatility: Roller conveyor chains are versatile and can handle a wide range of products, from small and lightweight items to heavy and bulky loads. They are commonly used in industries such as manufacturing, distribution, logistics, and warehouses.
3. Durability: Roller conveyor chains are typically made from robust materials such as steel, which provides excellent durability and longevity. They can withstand heavy loads, repetitive use, and harsh working environments.
4. Flexibility: Roller conveyor chains can be configured in various layouts to accommodate different space requirements and material flow patterns. They can be straight, curved, inclined, or declined to optimize the flow of goods within the facility.
5. Easy accumulation: Roller conveyor chains allow for efficient accumulation of products without causing damage or jamming. The rollers can be designed with specific spacing and configurations to enable controlled accumulation and release of items along the conveyor line.
6. Minimal maintenance: With proper maintenance and lubrication, roller conveyor chains require minimal upkeep. The design of the chain and rollers reduces the accumulation of debris, making them easier to clean and maintain.
7. Smooth and quiet operation: The use of rollers in the conveyor chain ensures smooth and quiet operation, reducing noise levels in the workplace. This creates a more comfortable and productive working environment.
8. Enhanced safety: Roller conveyor chains are designed with safety in mind. They can be equipped with various safety features such as guards, sensors, and emergency stop mechanisms to ensure the well-being of operators and prevent accidents.
By utilizing a roller conveyor chain, businesses can benefit from improved efficiency, increased durability, flexibility in material handling, and enhanced safety in their operations.
What are the industry standards and regulations for conveyor chains?
In the field of conveyor chains, there are several industry standards and regulations that help ensure safety, performance, and quality. Some of the commonly recognized standards include:
1. ISO 1977:2013 – Conveyor chains, attachments, and sprockets: This International Organization for Standardization (ISO) standard specifies the requirements and dimensions for various types of conveyor chains, attachments, and sprockets used in general industrial applications.
2. ANSI/ASME B29.1 – Precision Power Transmission Roller Chains, Attachments, and Sprockets: This American National Standard Institute (ANSI) standard provides guidelines for the design, dimensions, and performance of roller chains, attachments, and sprockets used in power transmission systems, including conveyor chains.
3. CEMA – Conveyor Equipment Manufacturers Association: CEMA publishes various standards and technical documents related to conveyor systems, including conveyor chains. These standards cover topics such as safety, design, installation, maintenance, and operation of conveyor equipment.
4. OSHA – Occupational Safety and Health Administration: OSHA is a regulatory agency in the United States that sets and enforces safety standards for workplaces. They have specific regulations related to conveyor systems, including requirements for guarding, maintenance, and employee safety.
5. Local and National Building Codes: Depending on the location and application, there may be specific building codes or regulations that dictate the design, installation, and operation of conveyor chains. These codes ensure compliance with safety and structural requirements.
It’s important for conveyor chain manufacturers, system integrators, and end-users to adhere to these industry standards and regulations to ensure the safe and reliable operation of conveyor systems. Compliance with these standards helps to maintain worker safety, promote system performance, and ensure compatibility and interchangeability of conveyor chain components.
editor by CX 2024-05-08
Product Description
| Item | Leaf Chains | Application | Machinery Parts |
| Surface Teatment | Self-color/Sand-blasted/Shot-peening | Brand | OEM |
| Package | Poly bag, then box, finally poly-wooden case | Port | Any sea port or airport in China |
| Size | LH: LH0822,LH0823,LH571,LH0844,LH0846,LH0866,LH 0571 ,LH1571,LH1571,LH1034,LH1044, LH1046,LH1066,LH1088,LH1222,LH1223,LH1234,LH1244,LH1246,LH1266,LH1288,LH1622, LH1623,LH1634,LH1644,LH1646,LH1666,LH1688,LH2571,LH2571,LH2034,LH2044,LH2046, LH2066,LH2088,LH2422,LH2423,LH2434,LH2444,LH2446,LH2466,LH2488,LH2822,LH2823, LH2834,LH2844,LH2846,LH2866,LH2888,LH3222,LH3223,LH3234,LH3244,LH3246,LH3266, LH3288,LH4571,LH4571,LH4034,LH4044,LH4046,LH4066,LH4088 BL: BL422,BL423,BL434,BL444,BL446,BL488,BL522,BL523,BL534,BL544,BL546,BL566,BL588, BL622,BL623,BL634,BL644,BL646,BL688,BL822,BL823,BL834,BL844,BL846,BL866,BL888, BL1571,BL1571,BL1034,BL1044,BL1046,BL1088,BL1222,BL1223,BL1234,BL1244,BL1246, BL1266,BL1288,BL1422,BL1423,BL1434,BL1444,BL1446,BL1488,BL1622,BL1623,BL1634, BL1644,BL1646,BL1666,BL1888,BL2571,BL2571,BL2034,BL2044,BL2046,BL2088 LL: LL0622,LL0644,LL0666,LL0822,LL0844,LL0866,LL 0571 ,LL1571,LL1044,LL1066,LL1088,LL1222 LL1244,LL1266,LL1288,LL1622,LL1644,LL1666,LL1688,LL2571,LL2044,LL2066,LL2088,LL2422 LL2444,LL2466,LL2488,LL2822,LL2844,LL2866,LL2888,LL3222,LL3244,LL3266,LL3288,LL4571 LL4044,LL4066,LL4088,LL4822,LL4844,LL4866,LL4888 AL: AL322,AL344,AL422,AL444,AL466,AL522,AL534,AL544,AL566,AL622,AL644,AL666,AL688 AL822,AL844,AL866,AL888,AL1571,AL1044,AL1066,AL1088,AL1222,AL1244,AL1266,AL1288, AL1444,AL1466,AL1644,AL1666,AL1688 FL: FL644,FL666,FL688,FL523,FL844,FL922,FL944,FL945,FL956,FL966,FL988 |
||
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Iron |
|---|---|
| Structure: | Leaf Chain |
| Surface Treatment: | Polishing |
| Chain Size: | P9.525-P76.20 |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Transport Package: | Poly Bag, Box, Poly-Wooden Case |
| Samples: |
US$ 10/Several Links
1 Several Links(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
What are the different attachment options available for a conveyor chain?
Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:
1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.
2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.
3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.
4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.
5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.
6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.
7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.
8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.
These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.
What is a conveyor chain and how does it work?
A conveyor chain is a type of mechanical chain specifically designed for use in conveyor systems. It is composed of a series of interconnected links that form a continuous chain loop. The links are typically made of metal and are joined together through pins or other connecting elements.
Conveyor chains work by transferring power and motion from the driving mechanism, such as a motor or sprocket, to the conveyor system to move materials or products along a predetermined path. The chain is placed on a track or guide rails, and as it moves, it carries the load placed on it.
The operation of a conveyor chain involves the following steps:
- Power transmission:
The driving mechanism transfers rotational power to the conveyor chain, typically through a motor and sprockets. The motor provides the necessary torque to drive the chain.
- Traction and motion:
As the driving mechanism rotates the sprockets, the teeth of the sprockets engage with the links of the conveyor chain. This interaction creates traction, causing the chain to move along the desired path.
- Load carrying:
The load to be transported is placed on the conveyor chain. The load can be in the form of products, materials, or other items. As the chain moves, it carries the load along the conveyor system, allowing for efficient transportation or handling.
- Support and guidance:
The conveyor chain is supported and guided by various components, such as guide rails, rollers, or wear strips. These components ensure the proper alignment and smooth movement of the chain along the conveyor system.
Conveyor chains are commonly used in industries such as manufacturing, logistics, packaging, and material handling. They offer a reliable and efficient method for moving products or materials in a controlled and automated manner.
editor by CX 2024-05-08
Product Description
Chinese standard finished bore roller chain sprocket with heat treatment
With more than 20 years’ experience, high-precision equipment and strict management system, CZPT can provide sprockets, gears, shafts, flanges and related transmission parts for you with stable quality and best service.
Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CZPT is a factory located in HangZhou, ZheJiang .
Q3: What is your terms of payment?
A: T/T 50% in advance, and 50% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high quality products.
Q8: What are your terms of delivery?
A: EXW, FOB ZheJiang .
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Material: | Carbon Steel |
| Teeth: | 9t-120t |
| Samples: |
US$ 9.99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Alternatives to Chain Sprockets in wheel sprocket Configuration
While chain sprockets are commonly used in wheel sprocket configurations, there are alternative methods for power transmission in various applications:
- Gear and Gear Rack: Gears are toothed wheels that mesh with each other to transmit power. Instead of using a chain and sprocket, gears can directly engage with each other, offering a smooth and efficient power transfer. Gear racks, which are linear gears, can be used in place of wheels for linear motion applications.
- Belt and Pulley: Belts and pulleys offer a flexible and quiet means of power transmission. They work similarly to chain and sprocket systems but use belts instead of chains. Pulleys have grooves that grip the belt, allowing power to be transferred between the pulleys.
- Gear Train: A gear train consists of multiple gears meshed together to achieve specific speed and torque ratios. Gear trains are often used in complex machinery and mechanical systems where precise power transmission is required.
- Direct Drive: In some applications, direct drive mechanisms can be used, where the motor or power source is directly connected to the wheel or load without any intermediate components like sprockets or gears.
- Friction Drive: Friction drive systems use the friction between two surfaces to transfer power. One surface, such as a rubber wheel, is pressed against another surface to achieve power transmission.
The choice of alternative power transmission methods depends on various factors, including the application requirements, available space, speed, torque, and efficiency considerations. Each alternative method has its advantages and limitations, and the selection should be based on the specific needs of the mechanical system.
When considering alternatives to chain sprockets, it is essential to analyze the requirements of your application and consult with engineering experts or manufacturers to determine the most suitable method of power transmission for optimal performance and longevity.
Choosing the Right Material for a Sprocket to Ensure Longevity
Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:
- Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
- Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
- Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
- Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
- Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.
When choosing the right material for a sprocket, consider the following:
- Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
- Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
- Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
- Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
- Cost: Balance the material’s performance with the budget constraints of the project.
It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.
Eco-Friendly Materials for Manufacturing Wheels and Sprockets
Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:
1. Recycled Materials:
Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.
2. Biodegradable Materials:
Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.
3. Sustainable Composites:
Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.
4. Natural Materials:
In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.
5. Low-Toxicity Materials:
Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.
When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.
editor by Dream 2024-05-08
Product Description
Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .
We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.
Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.
Till now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.
1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a drive chain be used in a packaging or bottling application?
Yes, a drive chain can be used in packaging or bottling applications where reliable and efficient power transmission is required. Here is a detailed explanation:
In packaging and bottling processes, various types of equipment are utilized, such as conveyor systems, fillers, cappers, labelers, and palletizers. Drive chains offer several advantages in these applications:
- Accurate Power Transmission: Drive chains provide precise power transmission, ensuring the synchronized movement and precise positioning of the packaging and bottling equipment. This allows for reliable and efficient production processes, smooth material flow, and precise control over the packaging operations.
- High Load Capacity: Drive chains are designed to handle heavy loads and transmit power in packaging and bottling equipment. They can effectively transmit power to drive mechanisms involved in conveyor systems, rotary tables, or indexing units, allowing for efficient movement and handling of packaged goods or bottles.
- Robustness and Durability: Packaging and bottling environments can be demanding, with high production rates, repetitive movements, and exposure to moisture, dust, or other contaminants. Drive chains are designed to withstand these conditions, providing durability, resistance to wear, and long service life even in high-demand applications.
- Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring packaging and bottling equipment. They can be easily integrated into different types of conveyors, indexing systems, or rotary machines, allowing for efficient material handling, product orientation, and packaging customization.
- High-Speed Capability: Drive chains can accommodate high-speed operation in packaging and bottling applications. They are designed to provide reliable power transmission even at high rotational speeds, ensuring efficient production rates and meeting the demands of fast-paced packaging lines.
- Cost-Effectiveness: Drive chains offer a cost-effective solution for power transmission in packaging and bottling applications. They have a long service life, reduced maintenance requirements, and lower replacement costs compared to some alternative power transmission systems.
It is important to consider the specific requirements of the packaging or bottling application when selecting a drive chain. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account.
Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in packaging and bottling applications.
By utilizing drive chains in packaging and bottling processes, operators can benefit from accurate power transmission, high load capacity, durability, flexibility, high-speed capability, and cost-effectiveness, contributing to efficient and reliable packaging operations.
How does the cost of a drive chain compare to other power transmission systems?
The cost of a drive chain can vary depending on various factors such as the type of chain, material, size, and quality. Here is a detailed explanation of how the cost of a drive chain compares to other power transmission systems:
- Initial Cost: In general, drive chains tend to have a lower initial cost compared to some other power transmission systems such as gear drives or belt drives. This is especially true for standard roller chains that are widely available and commonly used.
- Installation and Maintenance Cost: The installation and maintenance cost of a drive chain is usually reasonable. Chains are relatively easy to install and maintain, requiring routine inspections, lubrication, and occasional adjustments. This simplicity can contribute to overall cost-effectiveness.
- Longevity and Durability: Drive chains are known for their durability and long service life when properly maintained. Although they may require periodic replacement due to wear, the extended lifespan of a drive chain can provide cost savings over time compared to systems that require more frequent replacement or repair.
- Application-Specific Costs: In some specialized applications, such as high-performance or heavy-duty applications, the cost of drive chains can be higher. This is often due to the use of specialized chains with specific features, materials, or coatings that enhance performance and durability in demanding environments.
- Overall Cost-Effectiveness: Considering the initial cost, maintenance, and longevity, drive chains are generally considered cost-effective compared to other power transmission systems. Their reliability, efficiency, and suitability for a wide range of applications contribute to their value proposition.
It’s important to note that the cost comparison between drive chains and other power transmission systems may vary depending on specific application requirements, environmental factors, and the desired performance characteristics. It is recommended to consider the specific needs of the application and consult with experts or suppliers to determine the most cost-effective solution.
What are the noise and vibration levels associated with a drive chain?
The noise and vibration levels associated with a drive chain can vary depending on several factors, including the type of chain, operating conditions, and maintenance practices. Here’s an explanation:
Noise Levels:
- Drive chains, especially roller chains, can generate noise during operation. The noise level depends on various factors, such as the chain’s design, speed, tension, lubrication, and the condition of the sprockets.
- Proper lubrication helps reduce friction and noise generation, while inadequate or dry lubrication can increase noise levels.
- Other factors, such as misalignment, worn-out components, or loose fittings, can contribute to increased noise levels. Regular inspections and maintenance help identify and address sources of excessive noise.
Vibration Levels:
- Drive chains can produce vibrations during operation, especially if there are issues such as misalignment, improper tension, or worn-out components.
- Proper tensioning, alignment, and maintenance practices help minimize vibrations and ensure smooth operation.
- Excessive vibrations can lead to accelerated wear, reduced chain life, and potential damage to other components.
It’s worth noting that advancements in chain design and manufacturing techniques have resulted in quieter and smoother-running chains. Manufacturers may also offer specialized low-noise or low-vibration chains for applications where noise or vibration reduction is a priority.
To maintain acceptable noise and vibration levels associated with a drive chain, it is important to follow proper maintenance practices, including regular lubrication, tension adjustment, and alignment checks. Additionally, addressing any sources of excessive noise or vibration promptly can help ensure the smooth and efficient operation of the drive chain.
editor by CX 2024-05-08