Product Description
1. Description:
Part No.: | 8E9805 |
Machine No.: | 320 |
Description: | Sprocket |
Logo: | Beneparts |
Surface Hardness | 52 ~ 58 |
Color: | Yellow or others |
Production Method: | Casting / Forging |
Material: | 40Mn |
More products:
Bucket tooth: product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade: product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket: product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar: product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html
2. Our products range
3. Our production line:
4.Popular items blow for reference:
Brand | Model | |||
Track Roller, Top Roller, Sprocket, Idler, Track Link, Track Shoes | ||||
PC18-2 | PC20-5/7 | PC30-5/6/7/8 | PC40-5/6/7 | |
PC50/PC55 | PC60-5/6/7 | PC100-5/6/7 | PC120-5-6-7 | |
PC200-3/5/6/7/8 | PC220-3/5/6/7/8 | PC200LC-3/5/6/7/8 | PC220-3/5/6/7/8 | |
PC300-5-6-7 | PC300LC-/5-6-7 | PC350-5/6/7 | PC350LC-5/6/7 | |
PC360-5/6/7 | PC360LC-5/6/7 | PC400-1/3/5/6/7 | PC400LC-1/3/5/6/7 | |
PC450-5/6/7 | PC450LC-5/6/7 | PC600 | PC800 | |
EX30 | EX40 | EX55 | EX60-2/3/5 | |
EX70 | EX100-1/3/5/ | EX120-1/3/5 | EX150 | |
EX200-1/2/3/5 | EX200LC-1/2/3/5 | EX220-1/2/3/5 | EX220LC-1/2/3/5 | |
EX270-1/2/5 | EX270LC-1/2/5 | EX300-1/2/3/5 | EX300LC-1/2/3/5 | |
EX330 | EX330LC | EX400-1/2/3/5 | EX400LC-1/2/3/5 | |
EX450-1/2/3/5 | EX450LC-1/2/3/5 | UH07-7 | UH081 | |
UH083 | UH045 | UH571 | ||
ZAX55 | ZAX70 | ZAX120 | ZAX200 | |
ZAX210 | ZAX230 | ZAX240 | ZAX330 | |
ZAX450 | ||||
DH55 | DH80 | DH130 | DH150 | |
DH220 | DH258 | DH280 | DH300 | |
DH320 | DH360 | DH370 | DH400 | |
DH420 | DH500 | |||
DX300 | DX370 | DX380 | ||
SK035 | SK035SR | SK30 | SK35 | |
SK45 | SK50-1 | SK50-6 | SK55 | |
SK60-3 | SK60-1/2/5 | SK60-8 | SK100 | |
SK120 | SK130-8 | SK200-3/5/8 | SK210 | |
SK230 | SK250 | SK300 | SK320 | |
SK330 | SK350 | SK07N2 | ||
SH35 | SH55 | SH60 | SH65 | |
SH75 | SH100 | SH120 | SH120A3 | |
SH200 | SH220 | SH265 | SH280 | |
SH300 | SH320 | SH340 | SH350 | |
SH430 | LS2800 | |||
HD250 | HD400 | HD450 | HD700 | |
HD770 | HD820 | HD1571 | HD1250 | |
HD1430 | ||||
R55 | R60-5/7/8 | R80 | R130 | |
R150LC-7 | R200 | R210-3 | R220-5 | |
R225-7 | R275 | R290 | R300 | |
R320 | R305 | R360 | R450 | |
R914 | R924 | R934C | R944C | |
CX35 | CX45 | CX55 | CX240 | |
KX35 | KX50 | KX55 | KX80 | |
KX185 | ||||
SWE35 | SWE40 | SWE50 | SWE55 | |
SWE60 | SWE70 | SWE85 | SWE330 | |
IHI30 | IHI35 | IHI80 | IHI85 | |
TB150 | TB175 | |||
FR65 | FR85 | |||
SY65 | SY200 | SY215 | SY330 | |
YC13 | YC35 | YC45 | YC60 | |
YC85 | YC135 | |||
VIO30 YM30 | VIO35 YM35 | VIO40 YM40 | VIO55 YM55 | |
VIO75 YM75 | ||||
D3B D3C | D4 | D4D | D4E | |
D4H | D5 | D5B | D5C | |
D5H | D5M | D5N | D6 | |
D6C | D6D | D6R | D6H | |
D6T | D7G | D7R | D7H | |
D8N | D8L | D8T | D8R | |
D8H | D8K | D9L | D9N | |
D9R | D9T | D10N | D10R | |
D10T | D11N | D11R | ||
D20 | D31 | D37EX-21 | D40 | |
D41P-6 | D41E-6 | D50 | D53 | |
D51EX-22 | D60 | D65 | D65-12 | |
D61EX-12 | D65EX-12 | D65PX-12 | D80 | |
D85 | D85EX-15 | D85-21 | D155 | |
D155A-1 | D155A-2 | D155A-3 | D155A-5 | |
D155-6 | D275 | D355A-3 | D375-5 | |
BD2G |
5. Our warehouse:
6.Company information
HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc.
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Sprocket |
---|---|
Application: | Excavator |
Certification: | CE |
Customization: |
Available
| Customized Request |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
How to Identify and Troubleshoot Common Issues with Wheels and Sprockets
Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:
- Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
- Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
- Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
- Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
- Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
- Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
- Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
- Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.
By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.
Temperature Limits for wheel sprocket System’s Operation
The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.
Here are some common materials used in wheel sprocket systems and their general temperature limits:
- Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
- Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
- Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
- Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.
It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.
When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.
Types of Sprockets Used with Wheels
In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:
1. Roller Chain Sprockets:
These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.
2. Silent Chain Sprockets:
Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.
3. Timing Belt Sprockets:
Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.
4. Idler Sprockets:
Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.
5. Weld-On Sprockets:
Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.
6. Double-Single Sprockets:
Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.
7. Taper-Lock Sprockets:
Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.
Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.
editor by Dream 2024-05-09
Product Description
Chinese standard finished bore roller chain sprocket with heat treatment
With more than 20 years’ experience, high-precision equipment and strict management system, CZPT can provide sprockets, gears, shafts, flanges and related transmission parts for you with stable quality and best service.
Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CZPT is a factory located in HangZhou, ZheJiang .
Q3: What is your terms of payment?
A: T/T 50% in advance, and 50% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high quality products.
Q8: What are your terms of delivery?
A: EXW, FOB ZheJiang .
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Standard Or Nonstandard: | Standard |
---|---|
Application: | Motor, Motorcycle, Machinery, Toy, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface |
Manufacturing Method: | Forging Parts |
Material: | Carbon Steel |
Teeth: | 9t-120t |
Samples: |
US$ 9.99/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
How to Identify and Troubleshoot Common Issues with Wheels and Sprockets
Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:
- Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
- Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
- Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
- Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
- Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
- Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
- Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
- Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.
By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.
Special Considerations for Using a wheel sprocket System in Off-Road Vehicles
Off-road vehicles operate in rugged and challenging environments, which can put additional stress on the wheel sprocket system. Here are some special considerations to keep in mind when using a wheel sprocket system in off-road vehicles:
- Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
- Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
- Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
- Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
- Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
- Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
- Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
- Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
- Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.
By taking these special considerations into account, the wheel sprocket system in off-road vehicles can withstand the demands of rough terrains and provide reliable performance in challenging environments.
Calculating Gear Ratio for a wheel sprocket Setup
In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:
Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel
For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:
Gear Ratio = 20 ÷ 60 = 1/3
The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.
It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.
The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.
editor by Dream 2024-05-07
Product Description
Product Description
A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.
Product Parameters
product | high precision Taper Bushing Sprocket |
bore | pilot bore ,taper bore , finished bore and special bore |
material | stainless steal / steel / iron / brass / bronze / aluminum /as requirement |
surface treatment | Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on |
heat treatment | High frequency quenching and so on |
processing | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
certificate | ISO 9001 , SGS |
products available | gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing |
package | brown paper ,oiled paper , carton box ,wooden box ,as requirement |
advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
lead time | within 15 days samples. 30-45days offcial order |
workshop & equipment
Application Field
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .After-sales support
Production process
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
30-40 working days as usual
FAQ
1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment.
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Standard Or Nonstandard: | Standard |
---|---|
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface |
Manufacturing Method: | Rolling Gear |
Toothed Portion Shape: | Spur Gear |
Material: | Stainless Steel |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Compatibility of Chain Sprockets with Wheels
In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:
- Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
- Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
- Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
- Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
- Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
- Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.
It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.
Using wheel sprocket Assembly in Robotics and Automation
Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:
- Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
- Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
- Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
- Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
- Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
- Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
- High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.
Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:
- Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
- Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
- Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
- Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
- Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.
The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.
Working Principle of a wheel sprocket System
In a wheel sprocket system, the sprocket is a toothed wheel that meshes with a chain or a belt to transmit rotational motion and power from one component to another. The working principle can be explained in the following steps:
1. Power Input:
The system begins with a power input source, such as an electric motor or an engine, that generates rotational motion or torque.
2. Sprocket and Chain/Belt:
The power is transferred to the sprocket, which is mounted on a shaft. The sprocket has teeth that fit into the gaps of the chain or engage with the teeth of the belt.
3. Chain/Belt Movement:
As the sprocket rotates, it pulls the chain or belt along with it due to the engagement between the teeth. This movement is transmitted to the connected component, which could be another sprocket, a wheel, or any other part of the machinery.
4. Power Output:
The rotational motion or power is then delivered to the connected component, which performs a specific function depending on the application. For example, the power could be used to drive a conveyor belt, rotate the wheels of a vehicle, or operate various industrial machines.
5. Speed and Torque:
The size of the sprocket and the number of teeth, along with the size of the chain or belt, determine the speed and torque ratio between the input and output components. Changing the size of the sprocket or using different-sized sprockets in the system can alter the speed and torque characteristics of the machinery.
6. Efficiency and Maintenance:
Efficient power transmission relies on proper alignment and tension of the chain or belt with the sprocket. Regular maintenance, such as lubrication and inspection, is essential to ensure smooth operation and prevent premature wear or damage to the system.
The wheel sprocket system is widely used in various applications, including bicycles, motorcycles, industrial machinery, agricultural equipment, and more, where efficient power transmission and motion control are required.
editor by Dream 2024-04-30
Product Description
How to keep your harvester running in top condition?
Maintain your machine timely, and keep enough stock of harvester parts.
How to keep your harvester running in top condition? Maintain your machine timely, and keep enough stock of harvester parts.
Quality and cost-saving CHINAMFG harvester parts have a profound impact on the way the farmer running their crops
We are an over 20 year experience agriculture parts manufacturer.TiHangZhou aims to manufacturer a wide selection of combine harvester parts.
Since our market has huge users of harvester, so we know very well what our clients need for the harvester parts.
You can find the full scope of Kubota/Yanmar/World harvester parts .
We will be proud to be listed on your long-term harvester spare parts manufacturers or other spares suppliers in the soon future
Product Description
Brand | agrotianda |
Package | Wooden case / Carton / nude package/frame |
Trademark | customizable |
HS | 8433909000 |
Origin | ZheJiang ,china |
Production Capacity | 15000 Tons / Year |
DHangZhou TIHangZhou INTELIGENT TECHNOLOGY Co., Ltd. is a high tech company specializing in R&D, design, manufacture, sales and service of high-tech agricultural equipment. TIHangZhou’s products are widely used in farmland, orchard, forest plant protection, and other fields.
TIHangZhou has professional product technology talents and experienced team, not only provide customers with quality products, first-class technology, but also provide with perfect and thoughtful service. TIHangZhou committed to be your ideal partner and will always be committed to your requirement. TIHangZhou has applied for a number of national patents, will build mature laboratories and production workshops. At present, the domestic business has expanded to Northeast China and other places in China, and has established close cooperative relations with customers in Indonesia, Malaysia, Thailand, Myanmar, Brazil, Peru, Ecuador, Columbia more than 30 countries.
FAQ
1. What’s the MOQ?
A:Each partnumnber at least 20 pcs.
2.Which brand do you produce?
A:We can produce spare parts of World /Yanmar/Kubota/Mubota harvester.
3. How to order parts?
A:Send me partnumber and qty , I will according qty give you best price.
4.What’s your Payment terms?
A:30% payment in advance by TT, 70% balance before delivery.
Q5:How long is your delivery time?
A:World/Yanmar/Kubota parts 7-15 days,Mubota parts 20-30 days.
After Sales Service
PRE-SALES AFTER SALES
*Inquiry and consulting support * training how to instal the machine
* View factory * training how to use the machine
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Spare Parts |
---|---|
Usage: | Harvester |
Material: | Material |
Power Source: | No |
Weight: | 1lbs |
After-sales Service: | Free Spare Parts |
Customization: |
Available
| Customized Request |
---|
How does the lubrication method affect the performance of a drive chain?
The lubrication method used for a drive chain has a significant impact on its performance and longevity. Here is a detailed explanation:
Proper lubrication is essential for ensuring the smooth and efficient operation of a drive chain. It reduces friction, minimizes wear, and prevents corrosion between the chain’s moving parts. The lubrication method chosen can affect the performance of the drive chain in the following ways:
- Reduced Friction and Wear: Adequate lubrication forms a protective layer between the chain’s moving parts, reducing metal-to-metal contact and minimizing friction. This helps to prevent excessive wear, elongation, and premature failure of the chain. The lubricant acts as a barrier, allowing the chain to operate with reduced resistance and improved efficiency.
- Heat Dissipation: Proper lubrication helps dissipate heat generated by the friction between the chain’s components during operation. This prevents overheating and the potential degradation of the lubricant, ensuring the chain can operate within its designed temperature range. Effective heat dissipation contributes to the longevity and optimal performance of the drive chain.
- Protection against Corrosion: Lubrication provides a protective coating on the chain, safeguarding it against moisture, contaminants, and corrosive substances. This is particularly important in environments where the chain is exposed to water, chemicals, or harsh operating conditions. The lubricant prevents rust and corrosion, preserving the integrity of the chain and extending its service life.
- Reduction of Noise and Vibration: Proper lubrication helps to reduce noise and vibration generated by the drive chain during operation. It acts as a damping agent, absorbing and minimizing the transmission of vibrations, resulting in smoother and quieter chain operation. This contributes to a more comfortable and productive working environment.
- Selection of Lubricant: The choice of lubricant depends on various factors, including the application, operating conditions, temperature, speed, and load requirements. Different lubricants, such as oils, greases, or solid lubricants, may be suitable for different applications. The lubricant must be compatible with the chain material and should possess the necessary viscosity, temperature resistance, and lubricating properties to meet the specific demands of the drive chain.
- Appropriate Lubrication Frequency: The lubrication method also includes determining the appropriate frequency for lubrication. Regular lubrication intervals must be established based on the chain’s operating conditions and the manufacturer’s recommendations. Insufficient lubrication or over-lubrication can both lead to performance issues, such as increased friction, poor lubricant distribution, or accelerated contamination buildup.
It is crucial to follow the manufacturer’s guidelines and recommendations regarding lubrication methods, lubricant types, and lubrication intervals for the specific drive chain. Regular inspection and maintenance should be conducted to monitor the lubrication effectiveness and ensure proper lubricant replenishment.
By selecting the appropriate lubrication method and maintaining proper lubrication, operators can optimize the performance, reliability, and lifespan of the drive chain, contributing to smoother operation, reduced wear, and improved overall efficiency.
Can a drive chain be used in a power generation system?
Yes, a drive chain can be used in certain types of power generation systems as a method of power transmission. Here is a detailed explanation:
In power generation systems, the purpose is to convert a primary energy source into electrical power. While drive chains are not commonly used in large-scale power generation applications like turbines or generators, they can be employed in specific scenarios, such as:
- Small-Scale Power Generation: In small-scale power generation systems, such as micro-hydropower or wind turbines, drive chains can be utilized to transmit rotational motion from the turbine or rotor to a generator. The chain connects the rotating components, ensuring efficient power transmission.
- Linkage Mechanisms: Drive chains can be used in mechanical linkage mechanisms within power generation systems to transmit motion or force between various components. These mechanisms can be found in applications such as valve control systems, fuel feeders, or governor systems.
- Ancillary Devices: Drive chains may also be employed in ancillary devices within power generation systems, such as tensioners, clutches, or braking mechanisms.
It’s important to note that the selection and application of drive chains in power generation systems require careful consideration of factors such as load, speed, torque, and environmental conditions. Additionally, regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in these applications.
While drive chains have their applications in power generation systems, it is essential to consult with experts or manufacturers to determine the most suitable and efficient power transmission method for a specific power generation setup.
What are the load capacities of different drive chains?
The load capacity of a drive chain depends on various factors, including the type of chain, its size, design, and material. Here is a general overview of the load capacities for different drive chains:
- 1. Roller Chains: Roller chains are commonly used and have a wide range of load capacities. The load capacity can vary based on the chain’s pitch size, roller diameter, and the material used. Standard roller chains can handle loads ranging from a few hundred pounds to several thousand pounds.
- 2. Double Pitch Chains: Double pitch chains typically have a larger pitch, resulting in increased spacing between the chain links. They are often used in applications with lighter loads and slower speeds compared to standard roller chains.
- 3. Leaf Chains: Leaf chains are known for their high tensile strength and are commonly used in heavy-duty applications that require lifting or load-bearing. They have excellent load-carrying capabilities and can handle loads ranging from several thousand pounds to tens of thousands of pounds.
- 4. Silent Chains: Silent chains, also known as inverted-tooth chains, are used in high-speed applications that require high-load capacity and precise synchronization. They have robust load-carrying capabilities and can handle significant loads while operating smoothly.
- 5. Engineered Chains: Engineered chains, such as drive chains, plastic chains, or self-lubricating chains, may have varying load capacities depending on their design and intended applications. These chains are often designed to meet specific load requirements in specialized industries.
It’s important to note that load capacities can vary within each chain type based on specific configurations and manufacturer specifications. When selecting a drive chain for a particular application, it is crucial to consider the expected load requirements and consult the manufacturer’s guidelines and specifications to ensure that the chosen chain is suitable for the intended load capacity.
editor by CX 2024-04-25
Product Description
1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface and high precision
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).Product name Zinc-Plated Transmission Sprocket (12T)
Materials Available 1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.
View more products,please click here…
1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket acc /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Standard Or Nonstandard: | Nonstandard |
---|---|
Application: | Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
Hardness: | Hardened Tooth Surface |
Manufacturing Method: | Sintered Gear |
Toothed Portion Shape: | Spur Gear |
Material: | Cast Iron |
Samples: |
US$ 666/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Safety Precautions for Working with wheel sprocket Systems
Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:
- Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
- Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
- Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
- Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
- Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
- Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
- Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
- Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
- Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
- Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
- Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.
Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.
Using wheel sprocket Assembly in Robotics and Automation
Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:
- Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
- Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
- Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
- Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
- Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
- Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
- High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.
Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:
- Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
- Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
- Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
- Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
- Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.
The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.
Working Principle of a wheel sprocket System
In a wheel sprocket system, the sprocket is a toothed wheel that meshes with a chain or a belt to transmit rotational motion and power from one component to another. The working principle can be explained in the following steps:
1. Power Input:
The system begins with a power input source, such as an electric motor or an engine, that generates rotational motion or torque.
2. Sprocket and Chain/Belt:
The power is transferred to the sprocket, which is mounted on a shaft. The sprocket has teeth that fit into the gaps of the chain or engage with the teeth of the belt.
3. Chain/Belt Movement:
As the sprocket rotates, it pulls the chain or belt along with it due to the engagement between the teeth. This movement is transmitted to the connected component, which could be another sprocket, a wheel, or any other part of the machinery.
4. Power Output:
The rotational motion or power is then delivered to the connected component, which performs a specific function depending on the application. For example, the power could be used to drive a conveyor belt, rotate the wheels of a vehicle, or operate various industrial machines.
5. Speed and Torque:
The size of the sprocket and the number of teeth, along with the size of the chain or belt, determine the speed and torque ratio between the input and output components. Changing the size of the sprocket or using different-sized sprockets in the system can alter the speed and torque characteristics of the machinery.
6. Efficiency and Maintenance:
Efficient power transmission relies on proper alignment and tension of the chain or belt with the sprocket. Regular maintenance, such as lubrication and inspection, is essential to ensure smooth operation and prevent premature wear or damage to the system.
The wheel sprocket system is widely used in various applications, including bicycles, motorcycles, industrial machinery, agricultural equipment, and more, where efficient power transmission and motion control are required.
editor by Dream 2024-04-23
Product Description
Introducing the RUIAO Steel Hinged Conveyor Chain Belt by ZheJiang Ruiao Machine Tool Accessories Producing Co., Ltd. This carbon steel belt is perfect for CNC conveyors, offering durability and reliability. Upgrade your chip conveyor system with this high-quality steel chain belt.
Product Description
Custom Size Chain Transmission Drive Sprocket Chip Conveyor Chain
Our chip conveyor chain provides complete solutions to mechanical handling problems. It is divided into a variety of chip removal machines and can be customized according to user requirements.
Features:
- Material: Stainless steel 201/304 and A3 steel
- Application: Mainly used in excluding scraps in all kinds of mechanisms and coal mines, as well as metallurgy equipment
Applications:
The 1.25″ – 1.50″ – 2.50″ Chip Conveyor Belt is ideal for handling parts, stampings, die castings, screws, scrap, chips, turnings, material wet or dry, horizontal or elevating, single or multiple unit systems. It is commonly used in the following industries:
- Small Manufacturers
- CNC Turning & Milling Centers
Thank you for your attention to our chip conveyor chain belt. We are proud to have our own factory, ensuring the most reasonable price for a CHINAMFG product
Width |
Pitch |
Through Shaft Diameter |
Roller Diameter |
Steel belt thickness |
As customer required |
31.75mm |
Φ8 |
Φ19.05 |
1.0/1.5/2.0mm |
As customer required |
38.1mm |
Φ8 |
Φ22.23 |
1.0/1.5/2.0mm |
As customer required |
50.8mm |
Φ10 |
Φ28.58 |
1.0/1.5/2.0/3.0mm |
As customer required |
63.5mm |
Φ10 |
Φ40 |
1.5/2.0/3.0mm |
As customer required |
76.2mm |
Φ14 |
Φ44.45 |
1.5/2.0/2.5mm |
As customer required |
101.6mm |
Φ14 |
Φ57.15 |
2.5/3.0/4.0mm |
As customer required |
150mm |
Φ20 |
Φ57.15 |
2.5/3.0/4.0mm |
Steel Hinged Conveyor Belt Chain Designs
At ZheJiang Ruiao Machine Tool Accessories Producing Co., Ltd., we offer a range of hinged belt designs to suit different operating conditions:
- Hinged Belt (Standard): Designed for dry materials and chips with a low proportion of coolant.
- Hinged Belt with Perforations: Ideal for preseparation of coolant in materials with a high proportion of coolant.
- Hinged Belt Conveyor with Bump: Specifically designed for transporting “sticky” parts.
Our steel hinged conveyor belt chain designs provide exceptional performance and reliability in various industrial applications. Whether you need to handle dry materials, chips, or materials with a high proportion of coolant, we have the right solution for you.
With our hinged belt designs, you can experience efficient material handling, reduced downtime, and improved productivity. The standard hinged belt is perfect for dry materials and chips, while the perforated option ensures effective coolant preseparation. For “sticky” parts, our hinged belt conveyor with a bump guarantees smooth and reliable transportation.
Choose ZheJiang Ruiao Machine Tool Accessories Producing Co., Ltd. for top-quality steel hinged conveyor belt chain designs that meet your specific requirements. Contact us today to learn more!
Detailed Photos
Application
Packaging & Shipping
Company Profile
Certifications
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us at any time.
Q: Will you provide installation video?
A: Yes, we will share instruction manual or sample video to help you.
Q: Can I visit your factory on LIVE?
A: Yes, we can connect LIVE SHOW via or Wechat or Trademanager directly.
Q: What is your nearest Port?
A: The nearest port is ZheJiang Seaport, ZheJiang Airport, at the same time, we can arrange the shipment to any port in China.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Steel Belt |
---|---|
Material: | A3 Carbon Steel/Galvanized Steel/1Cr13 Steel/SS304 |
Inside Material: | A3 Carbon Steel/Galvanized Steel/1Cr13 Steel/SS304 |
Feature: | Heat-Resistant |
Tensile Strength: | Strong |
Application: | Transport Steel Chips Scraps |
Samples: |
US$ 30/Meter
1 Meter(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Can a drive chain be used in a material handling or warehouse automation system?
Yes, a drive chain can be used in material handling and warehouse automation systems where reliable and efficient power transmission is required. Here is a detailed explanation:
In material handling and warehouse automation systems, various types of equipment and conveyors are used to move, lift, and transport goods and materials. Drive chains offer several advantages in these applications:
- High Load Capacity: Drive chains are known for their high load-carrying capacity, making them suitable for handling heavy loads in material handling and warehouse automation. They can effectively transmit power to drive mechanisms involved in lifting, conveying, and positioning materials.
- Precise Power Transmission: Drive chains provide precise power transmission, ensuring accurate and synchronized movement of the conveyor systems and equipment. This allows for reliable and efficient material handling processes, precise positioning, and synchronized operation in automated systems.
- Durability and Reliability: Material handling and warehouse environments can be demanding, with continuous operation, heavy loads, and variable conditions. Drive chains are designed to withstand these challenging environments, providing durability, resistance to wear, and long service life, even in high-demand applications.
- Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring material handling and warehouse automation systems. They can be easily integrated into different conveyor types, such as roller conveyors, chain conveyors, or overhead conveyors, allowing for smooth and efficient material flow within the warehouse or production facility.
- Compatibility with Auxiliary Components: Drive chains can be easily combined with auxiliary components commonly used in material handling systems, such as tensioners, guides, sprockets, and bearings. This ensures reliable and efficient power transmission throughout the entire system and facilitates easy maintenance and replacement when necessary.
- Cost-Effectiveness: Drive chains offer a cost-effective solution for power transmission in material handling and warehouse automation systems. They have a long service life, reduced maintenance requirements, and lower replacement costs compared to some alternative power transmission systems.
It is important to consider the specific requirements of the material handling or warehouse automation system when selecting a drive chain. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account.
Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in material handling and warehouse automation applications.
By utilizing drive chains in material handling and warehouse automation systems, operators can benefit from high load capacity, precise power transmission, durability, adaptability, and cost-effectiveness, contributing to efficient and reliable material handling processes and warehouse operations.
Can a drive chain be used in a marine or offshore environment?
Yes, drive chains can be used in marine or offshore environments with proper considerations and appropriate chain selection. Here is a detailed explanation:
In marine or offshore applications, where machinery and equipment operate in challenging conditions such as saltwater exposure, humidity, and corrosive environments, the use of drive chains requires specific measures:
- Corrosion Resistance: When selecting a drive chain for marine or offshore environments, it is crucial to choose a chain made from corrosion-resistant materials such as stainless steel or coated chains. These materials can withstand the corrosive effects of saltwater and other harsh elements.
- Sealing and Protection: Additional sealing and protection measures can be employed to safeguard the chain from water ingress and contamination. This may include the use of protective covers, seals, or enclosures to prevent direct exposure to seawater and other corrosive substances.
- Lubrication: Regular and appropriate lubrication is vital to protect the chain against corrosion and ensure smooth operation. Lubricants specifically designed for marine or offshore applications should be used to withstand the demanding conditions and provide effective protection.
- Maintenance: A comprehensive maintenance program is essential for maximizing the lifespan of a drive chain in marine or offshore environments. Regular inspection, cleaning, lubrication, and monitoring of the chain’s condition are necessary to identify and address any signs of corrosion, wear, or damage.
- Environmental Considerations: Factors such as saltwater spray, wave impact, vibration, and temperature variations should be taken into account when designing and operating the machinery and equipment. Adequate shielding, proper drainage, and suitable ventilation can help mitigate the potential detrimental effects on the drive chain.
By considering these factors and implementing appropriate measures, drive chains can be successfully utilized in marine or offshore environments, providing reliable power transmission in applications such as ship propulsion systems, offshore drilling rigs, marine winches, and more.
editor by CX 2024-04-23
Product Description
1,Durable and high Quality.
2,Nice-looking packing.
3,Prompt delivery.
4,Wide range of parts for more models available.
5,OEM production welcome
6,Most competitive wholesale prices.
7. One stop buying service provided.
We supply wide rang of sprockets and chain kit for motorcycles from 50cc to 250cc including cubs,moped,off road etc. For more infomation,welcome to contact us.
Our company is located in HangZhou and specialized in manufacturing and trading of moto parts and accessories.We could supply the parts for the popular Japanese brand,Chinese brands and Indian brand motorcycles.
With an experienced and professional team, we have exported our products to many countries and regions all over the world, especially Latin America,Middle East,East Europe and Africa.Our products enjoy a good reputation among our customers. We welcome customers, business associations and friends from all parts of the world to contact us and seek cooperation for mutual benefits.
FAQ:
1. Why choose us?
We are professional in the moto parts business in China mianland. We are confident that with our experience,quality,service can give our customers complete satisfaction.
2. MOQ:
It is between 100 or 200pcs or sets,it depends on the parts. For some parts,200pcs is a start,for some big parts,for 50pcs,there is no problem.
3.Mode of Delilivery
it could be by air,by sea (LCL,FCL) or by express (DHL/UPS/TNT/FEDEX).
we can delivery it according to your option.
4. Delivery time:
We could make delivery within 15 or 20 days after your deposit payment. Also it depends on what kind of parts you buy. For some parts,if we have stock,it will be very quick,one week will be ok.
5. Payment:
we accept T/T payment,L/C and Western union. Actually,we use T/T more,namely by 30% deposit,balance could be paid before or after loading.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | We Offer Warranty for Our Products |
---|---|
Warranty: | 10000km |
Type: | Sprocket |
Customization: |
Available
| Customized Request |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
Compatibility of Chain Sprockets with Wheels
In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:
- Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
- Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
- Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
- Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
- Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
- Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.
It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.
Special Considerations for Using a wheel sprocket System in Off-Road Vehicles
Off-road vehicles operate in rugged and challenging environments, which can put additional stress on the wheel sprocket system. Here are some special considerations to keep in mind when using a wheel sprocket system in off-road vehicles:
- Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
- Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
- Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
- Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
- Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
- Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
- Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
- Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
- Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.
By taking these special considerations into account, the wheel sprocket system in off-road vehicles can withstand the demands of rough terrains and provide reliable performance in challenging environments.
Role of a wheel sprocket in a Mechanical System
In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:
1. Wheel:
The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:
- Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
- Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
- Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
- Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.
2. Sprocket:
A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:
- Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
- Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
- Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
- Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.
Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.
editor by Dream 2024-04-17
Product Description
Sprocket Drive Conveyor Part Manufacturer Industrial Agricultural Transmission Supplier double pitch stainless steel Attachment Conveyor roller Chain
Product Description
Model Table of Chain
Transmission chain (Driving Chain) |
Short Pitch Precision Roller Chain (A Series)(1,2,3) |
04C-1 06C-1-2-3 085-1-2-3 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 40A-1-2-3 48A-1-2-3 |
-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200 |
||
Short Pitch Precision Roller Chain (B Series)(1,2,3) |
06B-1-2-3 06B-1-2-3 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 40B-1-2-3 48B-1-2-3 56B-1-2-3 |
|
Heavy Duty Series Roller Chain(1,2) |
08AH-1 10AH-1 12AH-1-2-3 16AH-1-2-3 20AH-1-2-3 24AH-1-2-3 28AH-1-2-3 32AH-1-2-3 40AH-1-2-3 |
|
Side Bow Chain |
40SB 43SB 50SB 60SB 63SB 80SB 08BSB 08BSBY1 10BSB 12BSB C2050SB |
|
Motorcycle Chain |
H 420 420H 428 428H 520 520H 525 525H 530 530H 630 630H |
|
Engine Mechanism Chain (Timing Chain) |
CL04 |
|
Self-Lubrication Roller Chain |
08BSLR 10BSLR 12BSLR 16BSLR 40SLR 50SLR 60SLR 80SLR |
|
Double Pitch Transmission Chain |
208A 208B 210A 210B 212A 212B 216A 216B 220A 220B |
|
2100 |
||
Bush Chain |
P15F-B P20-B P25-B P25F1-B P30F2-B P36-B P40-B P45-B P50-B P55-B P60-B P70-B P80-B |
|
Conveyor Chain |
Roller Chain With Straight Side Plates (A Series) |
C08A-1-2-3 C10A-1-2-3 C12-1-2-3 C24A-1-2-3 C32A-1-2-3 |
C35 C40-1-2-3 C50-1-2-3 C80-1-2-3 C100-1-2-3 C120-1-2-3 C140-1-2-3 C160-1-2-3 |
||
Roller Chain With Straight Side Plates (B Series) |
C08B-1-2-3 C10B-1-2-3 C12B-1-2-3 C16-1-2-3 C20B-1-2-3 C24B-1-2-3 C28B-1-2-3 C32B-1-2-3 |
|
Double Pitch Conveyor Chain |
C208A C208AH C208B C208BL C210A C210AL C212A C212AH C212AHL C216A C216AL C216AH C216AHL C220A C220AL C220AH C220AHL C224A C224AL |
|
C2050 C2052 C2060 C2062 C2060H C2080 C2080H C2082 C2082H C2100 C2100H C2102 C2102H C2120 C2120H C2122 C2122H C2160 C2160H C2162 |
||
Double Pius Speed Chain |
BS25-C206B BS25-C208A BS25-C210A BS25-C212A BS30-C206B BS30-C208B BS30-C210B BS30-C212B |
|
Conveyor Chain (M Series) |
M20 M28 M40 M56 M80 |
|
Hollow Pin Conveyor Chain (MC Series) |
MC28 MC56 MC112 MC224 |
|
Conveyor Chain (FV Series) |
FV40 FV63 FV90 FV112 FV140 |
|
Conveyor Chain (FVT Series) |
FVT40 FVT63 FVT90 FVT112 FVT140 FVT180 FVT250 FVT315 |
|
Hollow Pin Conveyor Chain (FVC Series) |
FVC63 FVC90 FVC112 FVC140 FVC180 FVC250 FVC315 |
|
Conveyor Chain (Z Series) |
Z40 Z100 Z160 Z300 |
|
Conveyor Chain (ZE Series) |
ZE40 ZE100 ZE160 ZE300 |
|
Hollow Pin Conveyor Chain (ZC Series) |
ZC21 ZC40 ZC60 ZC150 ZC300 |
|
Hollow Pin Chains |
08BHPF 08BHPF5 08BHP9 10BHPF3 10BHPF4 12BHPF2 12BHPF3 16BHPF3 16BHPF4 40HP 08BHPF7 08BHP 50HP 50HPF4 50H-HP 60HP 60HPF1 80HP |
|
Welded type cranked link chains |
WR78 WH78 WR82 WH82 WR106 WH106 WR110 WH110 WR111 WH111 WR124 WH124 WR132 WH132 WR150 WH150 WR155 WH155 WR157 WH157 WR78F5 WH78F4 |
|
Palm oil Chains |
P101.6F2 P152F14 P152F17 P152F29 90R-S P101.6F64 P76.7 P152F31 |
|
Sugar mill chains |
DH9063 DH2198 P152F93K2 P152F78K2 DH 0571 0 DH1796 P152F77-AS2 P203.2F9 |
|
Rubber gloves carrier chains |
P100F155 P100F13 P100F139 P150/90 |
|
Lumber conveyor chains |
81X 81XH 81XHE 81XHH 81XHS 500R 441.100R |
|
Sharp top chains |
08AF34 08BF21 10AF8 41F6 06BF1 06BF37 08AF41 08BF44 08AF8… |
|
Stainless Steel Chain |
Stainless Steel Short Pitch Precision Roller Chain(A Series) |
25SS-1 35SS-1 41SS-1 40SS-1 50SS-1 60SS-1 80SS-1 100SS-1 120SS-1 |
Stainless Steel Short Pitch Precision Roller Chain(B Series) |
05BSS-1 06BSS-1 08BSS-1 10BSS-1 12BSS-1 16BSS-1 20BSS-1 24BSS-1 |
|
Stainless Steel Roller Chain With Straight Side Plates |
C40SS-1 C50SS-1 C60SS-1 C80SS-1 C100SS-1 C120SS-1 C08BSS-1 C10BSS-1 C12BSS-1 C16BSS-1 C20BSS-1 C24BSS-1 |
|
Stainless Steel Double Pitch Transmission Chain |
2040SS 2050SS 2060SS 2080SS 2100SS 2120SS 208BSS 210BSS 212BSS 216BSS 220BSS 224BSS |
|
Stainless Steel Double Pitch Conveyor Chain |
C2040SS C2040HSS C208BSS C2050SS C2060SS C2060HSS C2080SS C2080HSS C2100SS C2100HSS C2120SS C2120HSS |
|
Stainless Steel Hollow Pin Chain |
08BHFSS 40HPSS 50HPSS 60HPSS 12BHPSS 80HPSS C2040HPSS C2050HPSS C2060HPSS C2080HPSS HB50.8SS |
|
Stainless Steel Double Pitch Hollow Pin Chain |
C2042HPSS C2052HPSS C2062HPSS C2082HPSS C2042H-HPSS C2052H-HPSS C2062H-HPSS C2082H-HPSS |
|
Lifting Chain |
Car Parking Chain |
12AT-1 16AT-1-2 20AT-1-2-3 24AT-1-2 |
Leaf Chain |
LH0822 LH0823 LH571 LH0844 LH0846 LH 0571 LH1571 LH1571 LH1034 LH1044 LH1046 LH1066 LH1088 LH1222 LH1223 LH1234 LH1244 LH1246 |
|
BL422 BL423 BL434 BL444 BL446 BL466 BL488 BL522 BL523 BL534 BL544 BL546 BL566 BL588 BL622 BL623 BL634 BL644 BL646 BL666 BL688 |
||
Multile Plate Bearing Pin Chain |
LF30 MP50F2 MP50.8 MP70F1 MP70F2 MP70F3 MP80F1 MP90F1 MP90F2 MP110F1 |
|
Rollerless Lift Chain |
45-1 55-1 65-1 85-1 105-1 125-1 145-1 165-1 |
|
Agricultural Chain |
S Type Steel Agricultural Chain & Attachments |
S32 S42 S45 S52 S55 S62 S77 S88 A550 A620 |
C Type Steel Agricultural Chain with Attachments |
CA550 CA550/S55 CA555 CA550HD CA550V CA557 CA620 CA2801 38.1R 38.4R 38.4V 38.4VB |
|
Rice Harvester Chain |
S3558T-48001 S3558T-48002 |
|
Drop Forged Chain Series |
Drop Forged Rivetless Chain |
Imperial: 80H X348 X458 468H X658 X 9118 S348 S458 S678 S698 S9118, Metric system: XT100 XT160 |
Cast Detachable Chain |
78 |
|
Steel Detachable Chain |
W |
|
Cast Iron Chain |
Cast Iron Chain (C Series) |
C55 C55L C77 C188 C188L C102B C111 C131 C132 |
Cast Iron Chain (H Series) |
H60 H78 H82 H110 |
|
Cast Iron Chain (4 Series) |
720 720S 730 |
|
Cast Iron Chain BRH188 |
BRH188 C188CP C102B-K2 C55A C55B C55D CC600 H78A H78B H130 H138 MCF29 907-E51 |
|
Welded chains |
WR78 WH78 WR82 WH82 WR124 WH124 |
|
Forging Hanging Chain |
X228 X348 X458 X678 698 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
---|---|
Material: | Iron |
Surface Treatment: | Oil Blooming |
Feature: | Oil Resistant |
Chain Size: | 1/2"*3/32" |
Structure: | Roller Chain |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
---|
What are the benefits of using a corrosion-resistant coating on a drive chain?
A corrosion-resistant coating provides several benefits when applied to a drive chain. Here is a detailed explanation:
Drive chains used in various applications are often exposed to harsh environments that can lead to corrosion, including moisture, chemicals, contaminants, or high humidity. Applying a corrosion-resistant coating to the chain offers the following advantages:
- Protection against Corrosion: The primary benefit of a corrosion-resistant coating is its ability to protect the chain from corrosive elements. The coating acts as a barrier, preventing moisture, chemicals, and other corrosive agents from reaching the chain’s surface. This helps to inhibit or slow down the corrosion process, extending the chain’s lifespan and reducing the risk of premature failure.
- Enhanced Durability: By adding a corrosion-resistant coating, the drive chain’s durability is significantly improved. The coating helps to prevent rust, oxidation, and degradation, thereby maintaining the chain’s structural integrity and preserving its mechanical properties. This results in a longer service life and reduces the need for frequent chain replacements.
- Reduced Maintenance Requirements: A corrosion-resistant coating reduces the maintenance efforts required to keep the chain in optimal condition. Since the coating provides a protective layer, there is less need for frequent lubrication or cleaning to combat corrosion. This leads to reduced maintenance costs and downtime, contributing to improved operational efficiency.
- Compatibility with Harsh Environments: In applications where the chain is exposed to aggressive chemicals, high humidity, saltwater, or other corrosive substances, a corrosion-resistant coating is essential. The coating ensures the chain’s reliability and performance even in demanding and challenging environments, such as marine, chemical processing, or outdoor applications.
- Promotion of Cleanliness and Hygiene: Some corrosion-resistant coatings are designed to be smooth and easy to clean. This promotes cleanliness and hygiene in applications where cleanliness is critical, such as food processing, pharmaceuticals, or cleanroom environments. The coating prevents the accumulation of contaminants, making the chain easier to clean and maintain compliance with industry regulations.
- Improved Aesthetics: A corrosion-resistant coating can enhance the visual appeal of the chain. It provides a clean and professional appearance, which is particularly important in applications where the chain is visible, such as in architectural designs or decorative installations.
It is important to note that the selection of a suitable corrosion-resistant coating should consider the specific application requirements, environmental conditions, and the compatibility of the coating with the chain material.
Regular inspection and proper maintenance practices, including periodic cleaning and lubrication, are still recommended to ensure the optimal performance and longevity of the drive chain, even with a corrosion-resistant coating.
By using a corrosion-resistant coating on a drive chain, operators can benefit from corrosion protection, enhanced durability, reduced maintenance requirements, compatibility with harsh environments, cleanliness, improved aesthetics, and ultimately, reliable and long-lasting chain performance.
What are the specific guidelines for installing a drive chain?
Proper installation of a drive chain is crucial to ensure its optimal performance and longevity. Here are the specific guidelines for installing a drive chain:
- Inspect the new drive chain before installation. Check for any signs of damage or defects. Ensure that the chain meets the specifications and requirements of the application.
- Ensure the sprockets are in good condition and properly aligned. Check for worn teeth, damage, or misalignment. Replace or repair any faulty sprockets before installing the new chain.
- Clean the sprockets and chain path thoroughly. Remove any dirt, debris, or old lubricant that may affect the performance of the new chain.
- Measure and cut the new chain to the appropriate length. Use a chain breaker or a suitable cutting tool to ensure a clean and precise cut.
- Install the master link or connecting link according to the manufacturer’s instructions. Make sure it is securely fastened and properly seated.
- Place the new chain onto the sprockets. Ensure that the chain engages smoothly and evenly on the teeth of the sprockets.
- Check the chain tension. Follow the manufacturer’s guidelines for the recommended tension. Adjust the tension if necessary by adjusting the position of the rear wheel or using a tensioner mechanism, if available.
- Lubricate the chain with a suitable lubricant. Apply the lubricant evenly along the entire length of the chain. Avoid over-lubrication, as it can attract dirt and debris.
- Rotate the wheel or crank the engine to ensure that the chain moves smoothly and freely without any binding or excessive noise.
- Perform a final inspection to verify that the chain is properly installed, aligned, and tensioned. Check for any abnormal sounds, vibrations, or signs of chain slippage.
Following these specific guidelines for installing a drive chain will help ensure proper functionality, longevity, and optimal performance of the chain in the intended application.
What is a drive chain and how does it work?
A drive chain is a mechanical component used to transmit power from one part of a machine or system to another. It typically consists of a series of interconnected links or rollers that form a flexible and durable mechanism. Drive chains are commonly used in various applications, including bicycles, motorcycles, industrial machinery, and automotive systems.
The working principle of a drive chain involves the transfer of rotational motion or power from a driving sprocket or gear to a driven sprocket or gear. Here is a step-by-step explanation of how a typical drive chain works:
- The driving force is applied to the first component of the drive chain, usually a sprocket.
- As the driving sprocket rotates, it engages with the links or rollers of the chain.
- The driving force is transferred from the driving sprocket to the chain links or rollers.
- The chain links or rollers transmit the rotational motion to the driven sprocket.
- The driven sprocket, connected to the driven component, rotates and transfers the power to the intended mechanism, such as wheels or other moving parts.
The efficiency and performance of a drive chain depend on factors such as the quality of the components, proper lubrication, tension adjustment, and maintenance. It is crucial to ensure the chain is properly aligned and tensioned to minimize wear and maximize power transfer.
Overall, drive chains play a vital role in power transmission by efficiently transferring rotational motion from one component to another, enabling the operation of various mechanical systems.
editor by CX 2024-04-08
Product Description
Product Description
Specification
Product Name |
Wholesale Price Conveyor Chain 12b-2 Roller Chains with Sprocket For Machinery |
Type |
Roller Chain |
MOQ |
1meter |
Brand |
CHINAMFG |
OEM |
YES,We also can produce special chain according to your requirements,also produce matched sprocket/wheel. |
Package |
According to customer’s requirements |
Weight |
0.56kg/Meter |
Delivery time |
7 days |
other models
Chain No. | P | h2 | H | $ | T |
08AF29 | 12.700 | 10^)0 | 15.6 | – | 1.50 |
O8BF9O | 12.700 | 10^0 | 17.0 | 0.3 | 1.60 |
0M-1STCF15 | 12.700 | 1571 | 17.0 | 1.60 | |
10AF2 | 15.875 | 13.00 | 17.0 | 0.3 | 2.(0 |
10AF15 | 15.875 | 15.09 | 17.0 | – | 2.03 |
10AF23 | 15.875 | 13.00 | 2(18 | 0.3 | 2.03 |
10AF48 | 15«5 | 1100 | 16.9 | « | 2.03 |
10BF50 | 15B75 | 13.70 | 17.0 | 0.3 | 1.70 |
10AF5« | 15^75 | 1SX)9 | 17.0 | . | 2.03 |
P | h2 | h | 1 | S | a | |
Chain No. | ||||||
08BF25 | 12.7XJ | 10.6 | 15.6 | 1.60 | 30, | |
08BF29 | 12. TO | 1&6 | 14.5 | 1.60 | as | 30* |
08BF30 | 12 | 1G6 | 14.5 | l.g | Q3 | 30* |
08BF35 | 12. W | ia6 | 21.5 | 1.60 | 0.6 | 30* |
08BF67 | 12.TO | ia6 | 16.1 | 1.60 | as | 30* |
0fflF195 | 12.70 | 10.6 | 45 | 1.60 | 0.4 | 30, |
08AF10 | 12.70 | 10.6 | L50 | – | 30* | |
12B-1STCF1 | 19.05 | 15.0 | 19.0 | 1.85 | – | 30, |
12AF33 | 19.05 | 15.6 | 19.7 | 2.42 | 0£ | 18* |
P | hl | h2 | h | A | Q | |
Chain No. | ||||||
08BF21 | 12.7 | 10 | 1Q6 | 15.0 | 10 | 0 |
Company Profile
HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Linear motion system for CNC , Ball transfer
Unit and transmission component .the growing industrial and Favorable policy of HangZhou benefit the developm
ent of Terry Machinery .Our products are utilized in industrial, motorcycle, vehicle and Automation applications.
Now we are exporting to 46 countries. including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal o
f Terry Machinery to provide out customers with widest range of products at competitive prices, backed with the
best Service.OUR ADVANTAGE Products Our major products & Supplied:Meet all the international standards
and ISO9001 -TS1694 Certificate Big volume in Stock, No MOQ required Personnel Our salespersons are well
trained to accommodate your requests and speak English for your conveniences.Our technicians and engineers
Experience in the Industry area exceeds 23 years Service &Quality control ,We supply detailed drawings and
offer when ever necessary,We help all customers promote and improve their sales.We inspect every piece of
products by ourselves before delivery.
Application
related product
product-list-1.html
Packing &Delivery
Customer Praise
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Standard Or Nonstandard: | Standard |
---|---|
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface |
Samples: |
US$ 5.84/Piece
1 Piece(Min.Order) | Order Sample |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
How does the choice of chain tensioner affect the performance of a transmission chain?
The choice of chain tensioner plays a critical role in ensuring the optimal performance of a transmission chain. Here’s a detailed answer to the question:
1. Proper Chain Engagement: The chain tensioner helps maintain the correct tension in the transmission chain, ensuring proper engagement between the chain and the sprockets. This is essential for effective power transmission and smooth operation.
2. Chain Slack Control: A properly selected chain tensioner helps control chain slack, which is the amount of looseness in the chain. Excessive chain slack can lead to chain jumping, misalignment, and increased wear, while insufficient slack can cause excessive tension, leading to accelerated chain and sprocket wear.
3. Noise and Vibration Reduction: The use of an appropriate chain tensioner helps minimize noise and vibration in the transmission system. It helps dampen the impact forces and vibrations caused by the chain’s motion, resulting in quieter operation and improved overall system performance.
4. Extended Chain Life: By maintaining the proper tension, the chain tensioner helps prevent premature wear and elongation of the transmission chain. This contributes to the chain’s longevity, reducing the frequency of chain replacements and lowering maintenance costs.
5. Compensation for Wear and Stretch: As a transmission chain wears over time, it may experience elongation or stretch. The chain tensioner compensates for this elongation by adjusting the tension, ensuring the chain remains properly tensioned and engaged with the sprockets. This helps maintain consistent performance and prevents skipping or disengagement.
6. Adaptability to Variable Conditions: Some chain tensioners offer the ability to adjust the tension dynamically, accommodating variations in operating conditions such as temperature fluctuations or load changes. This flexibility ensures optimal chain performance and compensates for the effects of thermal expansion or contraction.
It’s crucial to select a chain tensioner that is compatible with the specific transmission chain and application requirements. Consider factors such as chain size, tension adjustment range, environmental conditions, and load variations when choosing a chain tensioner. Regular inspection and maintenance of the tensioner are also essential to ensure its proper functioning and prolong the life of the transmission chain.
Can transmission chains be used in conveyor systems?
Yes, transmission chains can be used in conveyor systems. Here’s a detailed answer to the question:
Conveyor systems are widely used in various industries for efficient material handling and transportation. Transmission chains are one of the key components used to drive and support the movement of conveyor belts or rollers.
Transmission chains offer several advantages in conveyor systems:
1. Power Transmission: Transmission chains are designed to transmit power effectively, allowing them to drive the movement of the conveyor belt or rollers. They can handle high loads and provide reliable power transfer, ensuring smooth and consistent operation of the conveyor system.
2. Versatility: Transmission chains are available in various sizes, types, and configurations, making them suitable for a wide range of conveyor applications. They can be customized to fit different conveyor system designs and requirements, including straight conveyors, curved conveyors, inclined conveyors, and more.
3. Durability: Transmission chains are built to withstand rigorous operating conditions in conveyor systems. They are made from high-quality materials such as steel, which offers excellent strength and durability. This ensures that the chains can withstand heavy loads, frequent starts and stops, and abrasive environments commonly encountered in conveyor applications.
4. Flexibility: Transmission chains allow for flexibility in conveyor system layout and configuration. They can accommodate different conveyor lengths, widths, and angles, enabling the system to adapt to space constraints and specific material handling needs. Additionally, they can be easily modified or extended as the conveyor system requirements evolve.
5. Low Maintenance: Transmission chains require regular maintenance to ensure optimal performance and longevity. However, compared to other types of power transmission systems, such as belts or gears, transmission chains generally have lower maintenance requirements. Proper lubrication, tensioning, and periodic inspections are essential to minimize wear and ensure reliable operation of the conveyor system.
Overall, transmission chains are a reliable and efficient solution for powering conveyor systems. They provide robust power transmission, versatility in system design, durability in demanding environments, flexibility in layout, and relatively low maintenance requirements. When properly selected and maintained, transmission chains can contribute to the smooth and efficient operation of conveyor systems in various industries.
What are the advantages of using stainless steel transmission chains?
Stainless steel transmission chains offer several advantages over chains made from other materials. Here are some key benefits of using stainless steel transmission chains:
- Corrosion Resistance: Stainless steel chains are highly resistant to corrosion and rust, making them ideal for applications in harsh or corrosive environments. They can withstand exposure to moisture, chemicals, and temperature variations without compromising their performance.
- Durability and Longevity: Stainless steel chains have excellent durability and a long service life. They are less susceptible to wear and fatigue, ensuring reliable operation even under heavy loads and demanding conditions. This reduces the need for frequent replacements and maintenance, resulting in cost savings over time.
- Hygiene and Cleanliness: Stainless steel chains are commonly used in industries with strict hygiene requirements, such as food processing, pharmaceuticals, and medical equipment. They are easy to clean and sanitize, resistant to contamination, and can withstand high-temperature washdowns without degradation.
- High Strength: Stainless steel chains have high tensile strength, allowing them to handle heavy loads and transmit power effectively. This makes them suitable for applications requiring robust and reliable power transmission.
- Temperature Resistance: Stainless steel chains exhibit good resistance to high and low temperatures. They can maintain their mechanical properties and performance even in extreme temperature environments, making them suitable for applications with temperature variations.
- Low Maintenance: Due to their excellent corrosion resistance and durability, stainless steel chains require minimal maintenance. They operate reliably with minimal lubrication, reducing the need for frequent inspections and lubrication intervals.
Overall, stainless steel transmission chains provide a reliable and long-lasting solution for applications where corrosion resistance, durability, hygiene, and strength are essential.
editor by CX 2024-04-04
Product Description
SPROCKET 1” X 17.02mm 16B SERIES SPROCKETS
For Chain Acc.to DIN8187 ISO/R 606 | |||||
Tooth Radius r3 | 26.0mm | ||||
Radius Width C | 2.5mm | ||||
Tooth Width b1 | 15.8mm | ||||
Tooth Width B1 | 16.2mm | ||||
Tooth Width B2 | 47.7mm | ||||
Tooth Width B3 | 79.6mm | ||||
16B SERIES ROLLER CHAINS | |||||
Pitch | 25.4 mm | ||||
Internal Width | 17.02 mm | ||||
Roller Diameter | 15.88mm |
Products Show
Z | de | dp | SIMPLEX | DUPLEX | TRIPLEX | ||||||
dm | D1 | A | dm | D2 | A | dm | D2 | A | |||
8 | 77.0 | 66.37 | 42 | 16 | 35 | 42 | 16 | 65 | 42 | 20 | 95 |
9 | 85.0 | 74.27 | 50 | 16 | 35 | 50 | 16 | 65 | 50 | 20 | 95 |
10 | 93.0 | 82.19 | 55 | 16 | 35 | 56 | 16 | 65 | 56 | 20 | 95 |
11 | 105.1 | 90.14 | 61 | 16 | 40 | 64 | 20 | 70 | 64 | 25 | 100 |
12 | 109.0 | 98.14 | 69 | 16 | 40 | 72 | 20 | 70 | 72 | 25 | 100 |
13 | 117.0 | 106.12 | 78 | 16 | 40 | 80 | 20 | 70 | 80 | 25 | 100 |
14 | 125.0 | 114.15 | 84 | 16 | 40 | 88 | 20 | 70 | 88 | 25 | 100 |
15 | 133.0 | 122.17 | 92 | 16 | 40 | 96 | 20 | 70 | 96 | 25 | 100 |
16 | 141.0 | 130.20 | 100 | 20 | 45 | 104 | 20 | 70 | 104 | 25 | 100 |
17 | 149.0 | 138.22 | 100 | 20 | 45 | 112 | 20 | 70 | 112 | 25 | 100 |
18 | 157.0 | 146.28 | 100 | 20 | 45 | 120 | 20 | 70 | 120 | 25 | 100 |
19 | 165.2 | 154.33 | 100 | 20 | 45 | 128 | 20 | 70 | 128 | 25 | 100 |
20 | 173.2 | 162.38 | 100 | 20 | 45 | 130 | 20 | 70 | 130 | 25 | 100 |
21 | 181.2 | 170.43 | 110 | 20 | 50 | 130 | 25 | 70 | *130 | 25 | 100 |
22 | 189.3 | 178.48 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
23 | 197.5 | 186.53 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
24 | 205.5 | 194.59 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
25 | 213.5 | 202.66 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
26 | 221.6 | 210.72 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
27 | 229.6 | 218.79 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
28 | 237.7 | 226.85 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
29 | 245.8 | 234.92 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
30 | 254.0 | 243.00 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
31 | 262.0 | 251.08 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
32 | 270.0 | 259.13 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
33 | 278.5 | 267.21 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
34 | 287.0 | 275.28 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
35 | 296.2 | 283.36 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
36 | 304.6 | 291.44 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
37 | 312.6 | 299.51 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
38 | 320.7 | 307.59 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
39 | 328.8 | 315.67 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
40 | 336.9 | 323.75 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
41 | 345.0 | 331.81 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
42 | 353.0 | 339.89 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
43 | 361.1 | 347.97 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
44 | 369.1 | 356.05 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
45 | 377.1 | 364.12 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
46 | 385.2 | 372.20 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
47 | 393.2 | 380.28 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
48 | 401.3 | 388.36 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
49 | 409.3 | 396.44 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
50 | 417.4 | 404.52 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
51 | 425.5 | 412.60 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
52 | 433.6 | 420.68 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
53 | 441.7 | 428.76 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
54 | 448.3 | 436.84 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
55 | 457.9 | 444.92 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
56 | 466.0 | 453.01 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
57 | 474.0 | 461.08 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
58 | 482.1 | 469.16 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
59 | 490.2 | 477.24 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
60 | 498.3 | 485.23 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
62 | 514.5 | 501.49 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
64 | 530.7 | 517.65 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
65 | 538.8 | 525.73 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
66 | 546.8 | 533.80 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
68 | 562.9 | 549.98 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
70 | 579.2 | 566.15 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
72 | 595.4 | 582.31 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
75 | 619.7 | 606.56 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
76 | 627.0 | 614.64 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
78 | 643.3 | 630.81 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
80 | 660.0 | 646.97 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
85 | 699.9 | 687.39 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
90 | 740.3 | 727.80 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
95 | 781.1 | 768.22 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
100 | 821.1 | 808.64 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
110 | 902.0 | 889.48 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
114 | 934.3 | 921.81 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
120 | 982.8 | 970.32 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
125 | 1571.3 | 1571.73 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
Notice: *welding hub
BASIC INFO.
Product name | DIN ISO Standard Sprocket for Roller Chain |
Materials Available | 1. Stainless Steel: SS304, SS316, etc |
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc | |
3. OEM according to your request | |
Surface Treatment | Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc |
Design criterion | ISO DIN ANSI & Customer Drawings |
Size | Customer Drawings & ISO standard |
Application | Industrial transmission equipment |
Package | Wooden Case / Container and pallet, or made-to-order |
Certificate | ISO9001: 2008 |
Advantage | Quality first, Service first, Competitive price, Fast delivery |
Delivery Time | 20 days for samples. 45 days for official order. |
INSTALLATION AND USING
The chain wheel, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.
NOTICE
When fitting new chain spoket it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.
It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.
During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
FOR CHAIN STHangZhouRDS
Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.
ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes | ||||
Size | Pitch | Maximum Roller Diameter | Minimum Ultimate Tensile Strength | Measuring Load |
---|---|---|---|---|
25 | 0.250 in (6.35 mm) | 0.130 in (3.30 mm) | 780 lb (350 kg) | 18 lb (8.2 kg) |
35 | 0.375 in (9.53 mm) | 0.200 in (5.08 mm) | 1,760 lb (800 kg) | 18 lb (8.2 kg) |
41 | 0.500 in (12.70 mm) | 0.306 in (7.77 mm) | 1,500 lb (680 kg) | 18 lb (8.2 kg) |
40 | 0.500 in (12.70 mm) | 0.312 in (7.92 mm) | 3,125 lb (1,417 kg) | 31 lb (14 kg) |
50 | 0.625 in (15.88 mm) | 0.400 in (10.16 mm) | 4,880 lb (2,210 kg) | 49 lb (22 kg) |
60 | 0.750 in (19.05 mm) | 0.469 in (11.91 mm) | 7,030 lb (3,190 kg) | 70 lb (32 kg) |
80 | 1.000 in (25.40 mm) | 0.625 in (15.88 mm) | 12,500 lb (5,700 kg) | 125 lb (57 kg) |
100 | 1.250 in (31.75 mm) | 0.750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
120 | 1.500 in (38.10 mm) | 0.875 in (22.23 mm) | 28,125 lb (12,757 kg) | 281 lb (127 kg) |
140 | 1.750 in (44.45 mm) | 1.000 in (25.40 mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
160 | 2.000 in (50.80 mm) | 1.125 in (28.58 mm) | 50,000 lb (23,000 kg) | 500 lb (230 kg) |
180 | 2.250 in (57.15 mm) | 1.460 in (37.08 mm) | 63,280 lb (28,700 kg) | 633 lb (287 kg) |
200 | 2.500 in (63.50 mm) | 1.562 in (39.67 mm) | 78,175 lb (35,460 kg) | 781 lb (354 kg) |
240 | 3.000 in (76.20 mm) | 1.875 in (47.63 mm) | 112,500 lb (51,000 kg) | 1,000 lb (450 kg |
For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):
Pitch (inches) | Pitch expressed in eighths |
ANSI standard chain number |
Width (inches) |
---|---|---|---|
1⁄4 | 2⁄8 | 25 | 1⁄8 |
3⁄8 | 3⁄8 | 35 | 3⁄16 |
1⁄2 | 4⁄8 | 41 | 1⁄4 |
1⁄2 | 4⁄8 | 40 | 5⁄16 |
5⁄8 | 5⁄8 | 50 | 3⁄8 |
3⁄4 | 6⁄8 | 60 | 1⁄2 |
1 | 8⁄8 | 80 | 5⁄8 |
Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.
Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.
Roller chains made using ISO standard are sometimes called as isochains.
WHY CHOOSE US
1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
Q:Why choose us ?
A. we are a manufacturer, we have manufactured Chain and Sprocket for over 20 years .
B. Reliable Quality Assurance System;
C. Cutting-Edge Computer-Controlled CNC Machines;
D. Bespoke Solutions from Highly Experienced Specialists;
E. Customization and OEM Available for Specific Application;
F. Extensive Inventory of Spare Parts and Accessories;
G. Well-Developed CZPT Marketing Network;
H. Efficient After-Sale Service System
Q. what is your payment term?
A: 30% TT deposit, 70% balance T/T before shipping.
Q:Can we print our logo on your products?
A: yes, we offer OEM/ODM service, we support the customized logo, size, package,etc.
Q: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q: what is your main market?
A: North America, South America, Eastern Europe, Western Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia,
Q: Can I get samples from your factory?
A: Yes, Samples can be provided.
Q: If products have some quality problem, how would you deal with?
A: We will responsible for all the quality problems.
Standard Or Nonstandard: | Nonstandard |
---|---|
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery |
Hardness: | Hardened Tooth Surface |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
---|
Customization: |
Available
| Customized Request |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
Best Lubrication Practices for wheel sprocket Systems
Proper lubrication is essential for maintaining the efficiency and longevity of wheel sprocket systems. The lubrication practices can vary depending on the specific application and the environment in which the system operates. Here are some best practices for lubricating wheel sprocket systems:
- Cleanliness: Before applying any lubricant, ensure that the wheel sprocket surfaces are clean and free from dirt, debris, and old lubricant residue. Cleaning the components helps prevent contaminants from mixing with the lubricant and causing additional wear.
- Choose the Right Lubricant: Select a lubricant specifically designed for the wheel sprocket system. Consider factors such as load, speed, temperature, and environmental conditions when choosing the appropriate lubricant. Some systems may require grease, while others may need oil-based lubricants.
- Apply Adequate Amount: Apply the lubricant in the right quantity to ensure proper coverage of the contacting surfaces. Too little lubricant may not provide sufficient protection, while too much can lead to excess heat and waste.
- Regular Lubrication Schedule: Establish a maintenance schedule for lubrication based on the operating conditions of the system. In high-demand applications, more frequent lubrication may be necessary to prevent premature wear.
- Monitor and Reapply: Regularly monitor the condition of the wheel sprocket system and observe any signs of inadequate lubrication, such as increased friction or unusual noise. Reapply lubricant as needed to maintain optimal performance.
- Re-lubrication After Cleaning: If the wheel sprocket system is cleaned, ensure that fresh lubricant is applied after cleaning to restore the protective layer.
- Consider Lubrication Type: Depending on the application, consider using dry lubricants or solid lubricants for environments where dust and dirt accumulation may be a concern.
It’s essential to follow the manufacturer’s recommendations and guidelines for lubrication. Additionally, consult with lubrication experts or equipment suppliers for specific recommendations based on your wheel sprocket system’s unique requirements.
Inspecting a wheel sprocket for Wear and Tear
Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:
- Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
- Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
- Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
- Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
- Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
- Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
- Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
- Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
- Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.
Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.
Calculating Gear Ratio for a wheel sprocket Setup
In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:
Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel
For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:
Gear Ratio = 20 ÷ 60 = 1/3
The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.
It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.
The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.
editor by CX 2023-10-26