Product Description
1. Description:
| Part No.: | 8E9805 |
| Machine No.: | 320 |
| Description: | Sprocket |
| Logo: | Beneparts |
| Surface Hardness | 52 ~ 58 |
| Color: | Yellow or others |
| Production Method: | Casting / Forging |
| Material: | 40Mn |
More products:
Bucket tooth: product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade: product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket: product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar: product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html
2. Our products range
3. Our production line:
4.Popular items blow for reference:
| Brand | Model | |||
| Track Roller, Top Roller, Sprocket, Idler, Track Link, Track Shoes | ||||
| PC18-2 | PC20-5/7 | PC30-5/6/7/8 | PC40-5/6/7 | |
| PC50/PC55 | PC60-5/6/7 | PC100-5/6/7 | PC120-5-6-7 | |
| PC200-3/5/6/7/8 | PC220-3/5/6/7/8 | PC200LC-3/5/6/7/8 | PC220-3/5/6/7/8 | |
| PC300-5-6-7 | PC300LC-/5-6-7 | PC350-5/6/7 | PC350LC-5/6/7 | |
| PC360-5/6/7 | PC360LC-5/6/7 | PC400-1/3/5/6/7 | PC400LC-1/3/5/6/7 | |
| PC450-5/6/7 | PC450LC-5/6/7 | PC600 | PC800 | |
| EX30 | EX40 | EX55 | EX60-2/3/5 | |
| EX70 | EX100-1/3/5/ | EX120-1/3/5 | EX150 | |
| EX200-1/2/3/5 | EX200LC-1/2/3/5 | EX220-1/2/3/5 | EX220LC-1/2/3/5 | |
| EX270-1/2/5 | EX270LC-1/2/5 | EX300-1/2/3/5 | EX300LC-1/2/3/5 | |
| EX330 | EX330LC | EX400-1/2/3/5 | EX400LC-1/2/3/5 | |
| EX450-1/2/3/5 | EX450LC-1/2/3/5 | UH07-7 | UH081 | |
| UH083 | UH045 | UH571 | ||
| ZAX55 | ZAX70 | ZAX120 | ZAX200 | |
| ZAX210 | ZAX230 | ZAX240 | ZAX330 | |
| ZAX450 | ||||
| DH55 | DH80 | DH130 | DH150 | |
| DH220 | DH258 | DH280 | DH300 | |
| DH320 | DH360 | DH370 | DH400 | |
| DH420 | DH500 | |||
| DX300 | DX370 | DX380 | ||
| SK035 | SK035SR | SK30 | SK35 | |
| SK45 | SK50-1 | SK50-6 | SK55 | |
| SK60-3 | SK60-1/2/5 | SK60-8 | SK100 | |
| SK120 | SK130-8 | SK200-3/5/8 | SK210 | |
| SK230 | SK250 | SK300 | SK320 | |
| SK330 | SK350 | SK07N2 | ||
| SH35 | SH55 | SH60 | SH65 | |
| SH75 | SH100 | SH120 | SH120A3 | |
| SH200 | SH220 | SH265 | SH280 | |
| SH300 | SH320 | SH340 | SH350 | |
| SH430 | LS2800 | |||
| HD250 | HD400 | HD450 | HD700 | |
| HD770 | HD820 | HD1571 | HD1250 | |
| HD1430 | ||||
| R55 | R60-5/7/8 | R80 | R130 | |
| R150LC-7 | R200 | R210-3 | R220-5 | |
| R225-7 | R275 | R290 | R300 | |
| R320 | R305 | R360 | R450 | |
| R914 | R924 | R934C | R944C | |
| CX35 | CX45 | CX55 | CX240 | |
| KX35 | KX50 | KX55 | KX80 | |
| KX185 | ||||
| SWE35 | SWE40 | SWE50 | SWE55 | |
| SWE60 | SWE70 | SWE85 | SWE330 | |
| IHI30 | IHI35 | IHI80 | IHI85 | |
| TB150 | TB175 | |||
| FR65 | FR85 | |||
| SY65 | SY200 | SY215 | SY330 | |
| YC13 | YC35 | YC45 | YC60 | |
| YC85 | YC135 | |||
| VIO30 YM30 | VIO35 YM35 | VIO40 YM40 | VIO55 YM55 | |
| VIO75 YM75 | ||||
| D3B D3C | D4 | D4D | D4E | |
| D4H | D5 | D5B | D5C | |
| D5H | D5M | D5N | D6 | |
| D6C | D6D | D6R | D6H | |
| D6T | D7G | D7R | D7H | |
| D8N | D8L | D8T | D8R | |
| D8H | D8K | D9L | D9N | |
| D9R | D9T | D10N | D10R | |
| D10T | D11N | D11R | ||
| D20 | D31 | D37EX-21 | D40 | |
| D41P-6 | D41E-6 | D50 | D53 | |
| D51EX-22 | D60 | D65 | D65-12 | |
| D61EX-12 | D65EX-12 | D65PX-12 | D80 | |
| D85 | D85EX-15 | D85-21 | D155 | |
| D155A-1 | D155A-2 | D155A-3 | D155A-5 | |
| D155-6 | D275 | D355A-3 | D375-5 | |
| BD2G | ||||
5. Our warehouse:
6.Company information
HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc.
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Sprocket |
|---|---|
| Application: | Excavator |
| Certification: | CE |
| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to Identify and Troubleshoot Common Issues with Wheels and Sprockets
Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:
- Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
- Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
- Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
- Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
- Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
- Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
- Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
- Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.
By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.
Temperature Limits for wheel sprocket System’s Operation
The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.
Here are some common materials used in wheel sprocket systems and their general temperature limits:
- Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
- Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
- Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
- Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.
It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.
When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.
Types of Sprockets Used with Wheels
In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:
1. Roller Chain Sprockets:
These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.
2. Silent Chain Sprockets:
Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.
3. Timing Belt Sprockets:
Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.
4. Idler Sprockets:
Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.
5. Weld-On Sprockets:
Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.
6. Double-Single Sprockets:
Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.
7. Taper-Lock Sprockets:
Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.
Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.
editor by Dream 2024-05-09
Product Description
Chinese standard finished bore roller chain sprocket with heat treatment
With more than 20 years’ experience, high-precision equipment and strict management system, CZPT can provide sprockets, gears, shafts, flanges and related transmission parts for you with stable quality and best service.
Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CZPT is a factory located in HangZhou, ZheJiang .
Q3: What is your terms of payment?
A: T/T 50% in advance, and 50% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high quality products.
Q8: What are your terms of delivery?
A: EXW, FOB ZheJiang .
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Material: | Carbon Steel |
| Teeth: | 9t-120t |
| Samples: |
US$ 9.99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Identify and Troubleshoot Common Issues with Wheels and Sprockets
Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:
- Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
- Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
- Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
- Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
- Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
- Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
- Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
- Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.
By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.
Special Considerations for Using a wheel sprocket System in Off-Road Vehicles
Off-road vehicles operate in rugged and challenging environments, which can put additional stress on the wheel sprocket system. Here are some special considerations to keep in mind when using a wheel sprocket system in off-road vehicles:
- Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
- Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
- Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
- Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
- Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
- Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
- Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
- Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
- Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.
By taking these special considerations into account, the wheel sprocket system in off-road vehicles can withstand the demands of rough terrains and provide reliable performance in challenging environments.
Calculating Gear Ratio for a wheel sprocket Setup
In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:
Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel
For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:
Gear Ratio = 20 ÷ 60 = 1/3
The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.
It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.
The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.
editor by Dream 2024-05-07
Product Description
Product Description
A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.
Product Parameters
| product | high precision Taper Bushing Sprocket |
| bore | pilot bore ,taper bore , finished bore and special bore |
| material | stainless steal / steel / iron / brass / bronze / aluminum /as requirement |
| surface treatment | Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on |
| heat treatment | High frequency quenching and so on |
| processing | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| certificate | ISO 9001 , SGS |
| products available | gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing |
| package | brown paper ,oiled paper , carton box ,wooden box ,as requirement |
| advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| lead time | within 15 days samples. 30-45days offcial order |
workshop & equipment
Application Field
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .After-sales support
Production process
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
30-40 working days as usual
FAQ
1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment.
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Compatibility of Chain Sprockets with Wheels
In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:
- Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
- Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
- Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
- Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
- Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
- Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.
It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.
Using wheel sprocket Assembly in Robotics and Automation
Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:
- Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
- Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
- Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
- Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
- Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
- Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
- High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.
Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:
- Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
- Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
- Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
- Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
- Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.
The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.
Working Principle of a wheel sprocket System
In a wheel sprocket system, the sprocket is a toothed wheel that meshes with a chain or a belt to transmit rotational motion and power from one component to another. The working principle can be explained in the following steps:
1. Power Input:
The system begins with a power input source, such as an electric motor or an engine, that generates rotational motion or torque.
2. Sprocket and Chain/Belt:
The power is transferred to the sprocket, which is mounted on a shaft. The sprocket has teeth that fit into the gaps of the chain or engage with the teeth of the belt.
3. Chain/Belt Movement:
As the sprocket rotates, it pulls the chain or belt along with it due to the engagement between the teeth. This movement is transmitted to the connected component, which could be another sprocket, a wheel, or any other part of the machinery.
4. Power Output:
The rotational motion or power is then delivered to the connected component, which performs a specific function depending on the application. For example, the power could be used to drive a conveyor belt, rotate the wheels of a vehicle, or operate various industrial machines.
5. Speed and Torque:
The size of the sprocket and the number of teeth, along with the size of the chain or belt, determine the speed and torque ratio between the input and output components. Changing the size of the sprocket or using different-sized sprockets in the system can alter the speed and torque characteristics of the machinery.
6. Efficiency and Maintenance:
Efficient power transmission relies on proper alignment and tension of the chain or belt with the sprocket. Regular maintenance, such as lubrication and inspection, is essential to ensure smooth operation and prevent premature wear or damage to the system.
The wheel sprocket system is widely used in various applications, including bicycles, motorcycles, industrial machinery, agricultural equipment, and more, where efficient power transmission and motion control are required.
editor by Dream 2024-04-30
Product Description
HangZhou HAYING TECHNOLOGY INDUSTRIES CO., LTD
We are a research and development production, distribution in 1 of the business enterprises. The main production of Marine anchor chain and hoist ring chain, hoist chain and various accessories.
Founded in 1965, has been producing Marine anchor chain (13-46) and elevator ring chain (13-30), plate chain and various types of machine accessories. Also distributes Japanese standard, American standard, German standard series chain, sprocket, can be processed according to the user’s drawing.
Products are widely used in agricultural machinery, lifting platform, food machinery, metallurgical machinery, mining machinery, engineering machinery, road construction machinery, CNC machinery and other industries.
Our high-quality products have won the recognition of the majority of users, the current products are not only sold to more than 30 provinces and cities in the country, but also exported to many countries in Asia, Europe and America.
Our company has a complete and scientific quality management system, we regard quality as the core element of the long-term development of enterprises. And has a mature production technology, good service attitude of the team. We will continue to strengthen the technology research and development and manufacturing capabilities of high-end products, and continue to introduce products with market competitiveness to meet the needs of our customers.
Product Description
Large conveying capacity: conveying capacity up to 100m3/h
Long service life: The high strength wear-resistant chain made of alloy steel by advanced heat treatment means can ensure the service life of the conveyor chain for 3-5 years under normal continuous use
Wide lifting range: it can not only lift powder and granular materials, but also lift large grinding materials and materials with temperatures up to 200ºC
High lifting height: under the rated conveying capacity, the lifting height can reach 50m. Materials with high humidity and strong viscosity should not be selected
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Iron |
|---|---|
| Structure: | Welded Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Heat Resistant |
| Warranty: | 1-3 Years |
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a corrosion-resistant coating on a drive chain?
A corrosion-resistant coating provides several benefits when applied to a drive chain. Here is a detailed explanation:
Drive chains used in various applications are often exposed to harsh environments that can lead to corrosion, including moisture, chemicals, contaminants, or high humidity. Applying a corrosion-resistant coating to the chain offers the following advantages:
- Protection against Corrosion: The primary benefit of a corrosion-resistant coating is its ability to protect the chain from corrosive elements. The coating acts as a barrier, preventing moisture, chemicals, and other corrosive agents from reaching the chain’s surface. This helps to inhibit or slow down the corrosion process, extending the chain’s lifespan and reducing the risk of premature failure.
- Enhanced Durability: By adding a corrosion-resistant coating, the drive chain’s durability is significantly improved. The coating helps to prevent rust, oxidation, and degradation, thereby maintaining the chain’s structural integrity and preserving its mechanical properties. This results in a longer service life and reduces the need for frequent chain replacements.
- Reduced Maintenance Requirements: A corrosion-resistant coating reduces the maintenance efforts required to keep the chain in optimal condition. Since the coating provides a protective layer, there is less need for frequent lubrication or cleaning to combat corrosion. This leads to reduced maintenance costs and downtime, contributing to improved operational efficiency.
- Compatibility with Harsh Environments: In applications where the chain is exposed to aggressive chemicals, high humidity, saltwater, or other corrosive substances, a corrosion-resistant coating is essential. The coating ensures the chain’s reliability and performance even in demanding and challenging environments, such as marine, chemical processing, or outdoor applications.
- Promotion of Cleanliness and Hygiene: Some corrosion-resistant coatings are designed to be smooth and easy to clean. This promotes cleanliness and hygiene in applications where cleanliness is critical, such as food processing, pharmaceuticals, or cleanroom environments. The coating prevents the accumulation of contaminants, making the chain easier to clean and maintain compliance with industry regulations.
- Improved Aesthetics: A corrosion-resistant coating can enhance the visual appeal of the chain. It provides a clean and professional appearance, which is particularly important in applications where the chain is visible, such as in architectural designs or decorative installations.
It is important to note that the selection of a suitable corrosion-resistant coating should consider the specific application requirements, environmental conditions, and the compatibility of the coating with the chain material.
Regular inspection and proper maintenance practices, including periodic cleaning and lubrication, are still recommended to ensure the optimal performance and longevity of the drive chain, even with a corrosion-resistant coating.
By using a corrosion-resistant coating on a drive chain, operators can benefit from corrosion protection, enhanced durability, reduced maintenance requirements, compatibility with harsh environments, cleanliness, improved aesthetics, and ultimately, reliable and long-lasting chain performance.
Can a drive chain be used in a hydraulic or pneumatic system?
A drive chain is not typically used as a primary power transmission method in hydraulic or pneumatic systems. Hydraulic and pneumatic systems rely on fluid power to transmit force and motion. However, drive chains can still be used in certain auxiliary or secondary applications within these systems. Here is a detailed explanation:
In hydraulic or pneumatic systems, the primary power transmission is achieved through the use of hydraulic fluid or compressed air. The fluid or air is pressurized and controlled to generate force and motion in actuators or motors. Drive chains, on the other hand, are commonly used in mechanical power transmission applications where direct force is required, such as in mechanical drives or conveyors.
While drive chains may not be used as the main power transmission method, they can be employed in auxiliary or secondary applications within hydraulic or pneumatic systems, including:
- Tensioning and Positioning: Drive chains can be used to tension belts or other components in a system that is driven by hydraulic or pneumatic power. They can provide accurate positioning and tension control in certain applications.
- Linkage Mechanisms: Drive chains can be utilized as part of mechanical linkage mechanisms in hydraulic or pneumatic systems to transmit motion or force between different components.
- Drive Chain Actuators: In some cases, specialized drive chain actuators can be used in combination with hydraulic or pneumatic power to provide linear or rotary motion for specific applications.
- Accessories and Ancillary Devices: Drive chains can be employed in various accessories or ancillary devices within hydraulic or pneumatic systems, such as tensioners, clutches, or braking mechanisms.
It is important to note that the selection and application of drive chains in hydraulic or pneumatic systems require careful consideration of the specific requirements, load conditions, and compatibility with the fluid power components. Consulting with experts or manufacturers is recommended to ensure the proper integration and performance of the drive chain in such applications.
What are the common materials used in drive chains?
Drive chains are manufactured using different materials, chosen based on their specific properties and suitability for the intended application. Here are some common materials used in the production of drive chains:
- Steel: Steel is the most widely used material for drive chains. It offers high strength, durability, and wear resistance. Different grades of steel, such as carbon steel, alloy steel, and stainless steel, are utilized based on the specific requirements of the application.
- Plastic: In certain applications where corrosion resistance, low noise, or weight reduction are priorities, plastic chains are used. Plastic chains are lightweight, resistant to chemicals, and provide smooth operation.
- Nickel-Plated: Nickel-plated chains offer enhanced corrosion resistance compared to standard steel chains. They are commonly used in applications exposed to moisture, humidity, or corrosive environments.
- Coated: Coated chains are regular steel chains with an additional coating applied to the surface for improved protection against corrosion and wear. Common coatings include zinc plating, black oxide coating, or specialized coatings like Teflon®.
- Heat-Treated: Heat-treated chains undergo a specialized heat treatment process to enhance their hardness, strength, and durability. Heat-treated chains are commonly used in heavy-duty applications that require high tensile strength and resistance to wear and fatigue.
- Alloy: Alloy chains are made from steel that is alloyed with other elements like chromium, molybdenum, or nickel. These alloying elements enhance the chain’s strength, toughness, and resistance to corrosion and wear.
The choice of material depends on factors such as the application requirements, operating conditions, load capacity, environmental factors, and budget constraints. It is essential to select a drive chain material that can withstand the specific demands of the application to ensure optimal performance and longevity.
editor by CX 2024-04-29
Product Description
How to keep your harvester running in top condition?
Maintain your machine timely, and keep enough stock of harvester parts.
How to keep your harvester running in top condition? Maintain your machine timely, and keep enough stock of harvester parts.
Quality and cost-saving CHINAMFG harvester parts have a profound impact on the way the farmer running their crops
We are an over 20 year experience agriculture parts manufacturer.TiHangZhou aims to manufacturer a wide selection of combine harvester parts.
Since our market has huge users of harvester, so we know very well what our clients need for the harvester parts.
You can find the full scope of Kubota/Yanmar/World harvester parts .
We will be proud to be listed on your long-term harvester spare parts manufacturers or other spares suppliers in the soon future
Product Description
| Brand | agrotianda |
| Package | Wooden case / Carton / nude package/frame |
| Trademark | customizable |
| HS | 8433909000 |
| Origin | ZheJiang ,china |
| Production Capacity | 15000 Tons / Year |
DHangZhou TIHangZhou INTELIGENT TECHNOLOGY Co., Ltd. is a high tech company specializing in R&D, design, manufacture, sales and service of high-tech agricultural equipment. TIHangZhou’s products are widely used in farmland, orchard, forest plant protection, and other fields.
TIHangZhou has professional product technology talents and experienced team, not only provide customers with quality products, first-class technology, but also provide with perfect and thoughtful service. TIHangZhou committed to be your ideal partner and will always be committed to your requirement. TIHangZhou has applied for a number of national patents, will build mature laboratories and production workshops. At present, the domestic business has expanded to Northeast China and other places in China, and has established close cooperative relations with customers in Indonesia, Malaysia, Thailand, Myanmar, Brazil, Peru, Ecuador, Columbia more than 30 countries.
FAQ
1. What’s the MOQ?
A:Each partnumnber at least 20 pcs.
2.Which brand do you produce?
A:We can produce spare parts of World /Yanmar/Kubota/Mubota harvester.
3. How to order parts?
A:Send me partnumber and qty , I will according qty give you best price.
4.What’s your Payment terms?
A:30% payment in advance by TT, 70% balance before delivery.
Q5:How long is your delivery time?
A:World/Yanmar/Kubota parts 7-15 days,Mubota parts 20-30 days.
After Sales Service
PRE-SALES AFTER SALES
*Inquiry and consulting support * training how to instal the machine
* View factory * training how to use the machine
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Spare Parts |
|---|---|
| Usage: | Harvester |
| Material: | Material |
| Power Source: | No |
| Weight: | 1lbs |
| After-sales Service: | Free Spare Parts |
| Customization: |
Available
| Customized Request |
|---|
How does the lubrication method affect the performance of a drive chain?
The lubrication method used for a drive chain has a significant impact on its performance and longevity. Here is a detailed explanation:
Proper lubrication is essential for ensuring the smooth and efficient operation of a drive chain. It reduces friction, minimizes wear, and prevents corrosion between the chain’s moving parts. The lubrication method chosen can affect the performance of the drive chain in the following ways:
- Reduced Friction and Wear: Adequate lubrication forms a protective layer between the chain’s moving parts, reducing metal-to-metal contact and minimizing friction. This helps to prevent excessive wear, elongation, and premature failure of the chain. The lubricant acts as a barrier, allowing the chain to operate with reduced resistance and improved efficiency.
- Heat Dissipation: Proper lubrication helps dissipate heat generated by the friction between the chain’s components during operation. This prevents overheating and the potential degradation of the lubricant, ensuring the chain can operate within its designed temperature range. Effective heat dissipation contributes to the longevity and optimal performance of the drive chain.
- Protection against Corrosion: Lubrication provides a protective coating on the chain, safeguarding it against moisture, contaminants, and corrosive substances. This is particularly important in environments where the chain is exposed to water, chemicals, or harsh operating conditions. The lubricant prevents rust and corrosion, preserving the integrity of the chain and extending its service life.
- Reduction of Noise and Vibration: Proper lubrication helps to reduce noise and vibration generated by the drive chain during operation. It acts as a damping agent, absorbing and minimizing the transmission of vibrations, resulting in smoother and quieter chain operation. This contributes to a more comfortable and productive working environment.
- Selection of Lubricant: The choice of lubricant depends on various factors, including the application, operating conditions, temperature, speed, and load requirements. Different lubricants, such as oils, greases, or solid lubricants, may be suitable for different applications. The lubricant must be compatible with the chain material and should possess the necessary viscosity, temperature resistance, and lubricating properties to meet the specific demands of the drive chain.
- Appropriate Lubrication Frequency: The lubrication method also includes determining the appropriate frequency for lubrication. Regular lubrication intervals must be established based on the chain’s operating conditions and the manufacturer’s recommendations. Insufficient lubrication or over-lubrication can both lead to performance issues, such as increased friction, poor lubricant distribution, or accelerated contamination buildup.
It is crucial to follow the manufacturer’s guidelines and recommendations regarding lubrication methods, lubricant types, and lubrication intervals for the specific drive chain. Regular inspection and maintenance should be conducted to monitor the lubrication effectiveness and ensure proper lubricant replenishment.
By selecting the appropriate lubrication method and maintaining proper lubrication, operators can optimize the performance, reliability, and lifespan of the drive chain, contributing to smoother operation, reduced wear, and improved overall efficiency.
Can a drive chain be used in a power generation system?
Yes, a drive chain can be used in certain types of power generation systems as a method of power transmission. Here is a detailed explanation:
In power generation systems, the purpose is to convert a primary energy source into electrical power. While drive chains are not commonly used in large-scale power generation applications like turbines or generators, they can be employed in specific scenarios, such as:
- Small-Scale Power Generation: In small-scale power generation systems, such as micro-hydropower or wind turbines, drive chains can be utilized to transmit rotational motion from the turbine or rotor to a generator. The chain connects the rotating components, ensuring efficient power transmission.
- Linkage Mechanisms: Drive chains can be used in mechanical linkage mechanisms within power generation systems to transmit motion or force between various components. These mechanisms can be found in applications such as valve control systems, fuel feeders, or governor systems.
- Ancillary Devices: Drive chains may also be employed in ancillary devices within power generation systems, such as tensioners, clutches, or braking mechanisms.
It’s important to note that the selection and application of drive chains in power generation systems require careful consideration of factors such as load, speed, torque, and environmental conditions. Additionally, regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in these applications.
While drive chains have their applications in power generation systems, it is essential to consult with experts or manufacturers to determine the most suitable and efficient power transmission method for a specific power generation setup.
What are the load capacities of different drive chains?
The load capacity of a drive chain depends on various factors, including the type of chain, its size, design, and material. Here is a general overview of the load capacities for different drive chains:
- 1. Roller Chains: Roller chains are commonly used and have a wide range of load capacities. The load capacity can vary based on the chain’s pitch size, roller diameter, and the material used. Standard roller chains can handle loads ranging from a few hundred pounds to several thousand pounds.
- 2. Double Pitch Chains: Double pitch chains typically have a larger pitch, resulting in increased spacing between the chain links. They are often used in applications with lighter loads and slower speeds compared to standard roller chains.
- 3. Leaf Chains: Leaf chains are known for their high tensile strength and are commonly used in heavy-duty applications that require lifting or load-bearing. They have excellent load-carrying capabilities and can handle loads ranging from several thousand pounds to tens of thousands of pounds.
- 4. Silent Chains: Silent chains, also known as inverted-tooth chains, are used in high-speed applications that require high-load capacity and precise synchronization. They have robust load-carrying capabilities and can handle significant loads while operating smoothly.
- 5. Engineered Chains: Engineered chains, such as drive chains, plastic chains, or self-lubricating chains, may have varying load capacities depending on their design and intended applications. These chains are often designed to meet specific load requirements in specialized industries.
It’s important to note that load capacities can vary within each chain type based on specific configurations and manufacturer specifications. When selecting a drive chain for a particular application, it is crucial to consider the expected load requirements and consult the manufacturer’s guidelines and specifications to ensure that the chosen chain is suitable for the intended load capacity.
editor by CX 2024-04-25
Product Description
1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface and high precision
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).Product name Zinc-Plated Transmission Sprocket (12T)
Materials Available 1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.
View more products,please click here…
1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket acc /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Sintered Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Cast Iron |
| Samples: |
US$ 666/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Safety Precautions for Working with wheel sprocket Systems
Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:
- Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
- Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
- Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
- Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
- Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
- Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
- Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
- Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
- Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
- Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
- Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.
Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.
Using wheel sprocket Assembly in Robotics and Automation
Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:
- Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
- Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
- Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
- Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
- Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
- Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
- High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.
Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:
- Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
- Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
- Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
- Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
- Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.
The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.
Working Principle of a wheel sprocket System
In a wheel sprocket system, the sprocket is a toothed wheel that meshes with a chain or a belt to transmit rotational motion and power from one component to another. The working principle can be explained in the following steps:
1. Power Input:
The system begins with a power input source, such as an electric motor or an engine, that generates rotational motion or torque.
2. Sprocket and Chain/Belt:
The power is transferred to the sprocket, which is mounted on a shaft. The sprocket has teeth that fit into the gaps of the chain or engage with the teeth of the belt.
3. Chain/Belt Movement:
As the sprocket rotates, it pulls the chain or belt along with it due to the engagement between the teeth. This movement is transmitted to the connected component, which could be another sprocket, a wheel, or any other part of the machinery.
4. Power Output:
The rotational motion or power is then delivered to the connected component, which performs a specific function depending on the application. For example, the power could be used to drive a conveyor belt, rotate the wheels of a vehicle, or operate various industrial machines.
5. Speed and Torque:
The size of the sprocket and the number of teeth, along with the size of the chain or belt, determine the speed and torque ratio between the input and output components. Changing the size of the sprocket or using different-sized sprockets in the system can alter the speed and torque characteristics of the machinery.
6. Efficiency and Maintenance:
Efficient power transmission relies on proper alignment and tension of the chain or belt with the sprocket. Regular maintenance, such as lubrication and inspection, is essential to ensure smooth operation and prevent premature wear or damage to the system.
The wheel sprocket system is widely used in various applications, including bicycles, motorcycles, industrial machinery, agricultural equipment, and more, where efficient power transmission and motion control are required.
editor by Dream 2024-04-23
Product Description
Product Description
1. Conveyor chains with ( special ) attachments.
2. Double pitch conveyor chains ( special with attachments ).
3. Double pitch conveyor chainz ( special ) with extended pins.
4. Double plus chains.
5. Sharp top chains.
6. Hollow pin chains.
7. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.
Product Advantages:
1. Good quality, surface of chain is smooth, shiny and beautiful.
2. Chain is closely, tight.
3. Prompt Delivery.
4. Green Product.
5. International Approval.
6. Experienced Staff.
Company Introduction:
Vision Group is 1 of the largest manufacturers of Driving Chain, Conveyor Chain, Motorcycle Chain, Hoisting Chain, Agriculture Chain, Stainless Steel Chain, Dropped Forged Rivetless Chain, Long Pitch Conveyor Chain and so on.
Product Attribute
|
Usage |
Transmission Chain |
|
Material |
Alloy/Carbon Steel |
|
Surface Treatment |
Galvanized / nickel plated / stainless steel / carbon steel |
|
Feature |
Heat Resistant |
|
Chain Size |
Customized |
|
Structure |
Conveyor chain |
|
Color |
CHINAMFG Color |
|
Chain Model |
Roller Chains |
|
Chain Color |
Customized |
|
Structure (for Chain) |
Conveyor chain |
| Port |
ZheJiang |
| Payment |
L/C, T/T, D/P, Western Union |
| Package |
Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Conveyer Equipment, Packaging Machinery, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Heat Treatment |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can a conveyor chain be used in overhead conveyor systems?
Yes, a conveyor chain can be used in overhead conveyor systems. Overhead conveyor systems are designed to move materials, products, or components along an elevated path, typically in manufacturing or distribution facilities.
Conveyor chains used in overhead conveyor systems are specially designed to handle the weight and load requirements of the application. They are typically made from durable materials such as steel or stainless steel to ensure strength and longevity.
Here are some key considerations when using a conveyor chain in overhead conveyor systems:
1. Load Capacity:
– Ensure that the conveyor chain has sufficient load capacity to handle the weight of the conveyed items. The load capacity should be determined based on the maximum anticipated load and any potential dynamic forces.
2. Chain Type and Design:
– Select a conveyor chain that is suitable for overhead applications, such as an overhead conveyor chain or an inverted tooth chain. These chains are specifically designed to handle the unique requirements of overhead conveyance.
3. Lubrication:
– Proper lubrication is crucial for the smooth operation of the conveyor chain in an overhead system. Consider using lubricants that are suitable for overhead applications and ensure regular lubrication to minimize friction and wear.
4. Safety Measures:
– Implement appropriate safety measures to prevent accidents and ensure worker safety. This may include installing safety guards, emergency stop systems, and implementing regular maintenance and inspection routines.
It is important to consult with conveyor system manufacturers or experts who specialize in overhead conveyor systems to ensure the conveyor chain is selected and installed correctly for the specific application requirements.
How does a conveyor chain handle different types of materials?
A conveyor chain is designed to handle a wide variety of materials in diverse industrial applications. It is capable of efficiently transporting different types of materials, including:
1. Bulk Materials: Conveyor chains are commonly used to handle bulk materials such as grains, coal, ores, aggregates, and powders. The design of the chain, including the spacing and shape of the links, helps prevent material spillage and ensures smooth and consistent flow.
2. Packaged Goods: Conveyor chains are also used for conveying packaged goods such as boxes, cartons, crates, and pallets. They provide a stable and reliable method of transporting these items along the production line, reducing manual handling and increasing productivity.
3. Small Parts: Conveyor chains with specialized attachments or small-pitch configurations are suitable for handling small parts or components. These chains ensure precise positioning and gentle transport of delicate or intricate items.
4. Heavy-Duty Loads: Industrial conveyor chains are capable of handling heavy-duty loads, such as automotive parts, machinery components, and large equipment. They are engineered to withstand the weight and stress of these objects, providing reliable and efficient material handling in demanding environments.
5. Food and Beverage Products: Conveyor chains used in the food and beverage industry are designed to meet strict hygiene and safety standards. They are constructed from materials that are resistant to corrosion, easy to clean, and compliant with food-grade regulations. These chains ensure the safe and contamination-free handling of food products.
6. Hazardous Materials: Conveyor chains can be used to safely transport hazardous materials, such as chemicals or waste products. Specialized chains with additional safety features, such as sealed housings or containment systems, are utilized to minimize the risk of spills or leaks.
Conveyor chains can be customized with different chain configurations, attachments, and accessories to accommodate specific material characteristics and handling requirements. The selection of the appropriate chain type, material, and design parameters ensures optimal performance and efficient material handling for a wide range of materials.
How do you troubleshoot common issues with conveyor chains?
Troubleshooting common issues with conveyor chains involves identifying the problem and taking appropriate steps to resolve it. Here are some common issues and troubleshooting approaches:
- Chain Slippage: If the chain is slipping or not engaging properly with the sprockets, check for proper tensioning, alignment, and lubrication. Adjust the tension if necessary and ensure the chain is properly aligned with the sprockets.
- Chain Jamming: If the chain is frequently jamming or getting stuck, inspect the conveyor for any obstructions or foreign objects that may be causing the issue. Clear any debris or blockages and ensure the chain’s path is clear.
- Excessive Noise: If the chain is making loud or unusual noises, check for proper lubrication. Insufficient lubrication can cause increased friction and noise. Apply the appropriate lubricant according to the manufacturer’s recommendations.
- Chain Breakage: If the chain is breaking frequently, inspect for any damaged or worn-out components. Replace any broken or worn links, pins, or attachments. Also, check for proper tensioning and alignment, as excessive tension or misalignment can lead to chain breakage.
- Chain Wear: If the chain shows signs of wear, such as elongation or corrosion, consider replacing it. Excessive wear can affect the performance and lifespan of the chain. Regularly inspect and measure the chain for wear and replace it when necessary.
It’s important to follow proper maintenance practices, including regular inspection, lubrication, and tensioning, to prevent and address common issues with conveyor chains. Consult the manufacturer’s guidelines and seek professional assistance if needed.
editor by CX 2024-04-16
Product Description
Product Description
Engine Mechanism Chain (Timing Chain)
Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications
| Technique Treatment | |||
| 1 | Shot Peening | 8 | Tempering |
| 2 | Bluing | 9 | Oiling |
| 3 | Nickel-plated | 10 | Greasing |
| 4 | Zincing | 11 | Special color |
| 5 | Heat Treatment | 12 | Stain proofing |
| 6 | Carburizing | 13 | Pre-stretched and anti-fatigue |
| 7 | Quenching | ||
Why choose us
HangZhou HangZhou Chain Industries Co., Ltd founded in 1988, is a professional manufacturer of industry transmission chains, motorcycle chains, conveyor chains, dust and water proof sealed chains and some special chains, is also the earliest manufacturer that developed and produced O-ring and X-ring sealed chains. In 2001, HangZhou′s sealed chains were awared “outstanding new products of national chain industry” and “special award”.
HangZhou has 3 famous brands: “YF”, “QJ” and “HQL”. More than 60% of his products exported to oversea markets. The products completely conform to the ISO, ANSI, BS, DIN, JIS international standards and the national industry standards. HangZhou has set up a complete set of quality management system which is provided with advanced inspection and test equipment. Since 2001, HangZhou has been successfully certified by ISO9001 Quality Management System, SGS inspection and BV inspection.
HangZhou paies great attention on environmental protection and energy saving. The product well displays environmental protection and energy saving.
“Keeping improving, Serve customers” is HangZhou′s quality policy. With many years of unceasing efforts, innovation and strictly quality control, HangZhou has won the confidences and identifications from users and distributors all over the world. “Excellent quality from our management innovation, and satisfaction with services from brand management concepts. ” So qianjing will be your reliable business partner, your relieved choice.
Packaging & Shipping
Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CHINAMFG have more than 100 employees and we have a complete set of testing equipment to ensure our quality.
FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1988 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Surface Treatment: | Polishing/Electroplating/Oxygenation |
|---|---|
| Structure: | Roller Chain |
| Material: | Alloy/Carbon Steel |
| Certification: | ISO9001:2008 |
| OEM: | Available |
| Trial Order: | Available |
| Samples: |
US$ 5/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the advantages of using a lightweight drive chain?
Using a lightweight drive chain offers several advantages in certain applications where weight reduction is a critical factor. Here is a detailed explanation:
Lightweight drive chains are specifically designed to provide reliable power transmission while minimizing the overall weight of the system. The advantages of using such chains include:
- Improved Energy Efficiency: Lightweight drive chains reduce the overall mass and inertia of the power transmission system. This results in improved energy efficiency, as less power is required to accelerate and decelerate the lighter components. Reduced energy consumption contributes to cost savings and promotes sustainability.
- Enhanced System Performance: By reducing the weight of the drive chain, the overall system performance can be improved. The reduced mass allows for quicker response times, faster acceleration, and improved dynamic performance of the machinery or equipment. This can be particularly beneficial in applications that require rapid changes in speed or direction.
- Increased Speed Capability: Lightweight drive chains enable higher speeds due to reduced inertia and decreased centrifugal forces. This allows for faster operation, quicker cycle times, and improved productivity in applications that demand high-speed power transmission.
- Reduced Wear and Friction: The lighter weight of the drive chain can contribute to reduced wear and friction between the chain and the sprockets. With less weight bearing on the chain and sprocket teeth, there is reduced contact stress and improved lubrication distribution. This leads to lower frictional losses, decreased wear, and extended chain life.
- Easier Installation and Maintenance: Lightweight drive chains are easier to handle and install compared to heavier chains, reducing the physical strain on operators during installation or maintenance tasks. The reduced weight simplifies handling and improves overall ergonomics, making it more convenient for operators to work with the chain.
- Application Versatility: Lightweight drive chains can be used in a wide range of industries and applications where weight reduction is advantageous. They are commonly employed in sectors such as automotive, robotics, aerospace, and portable equipment, where lightweight components contribute to improved performance and fuel efficiency.
It is important to consider the specific requirements and constraints of the application when selecting a lightweight drive chain. Factors such as load capacity, speed capabilities, environmental conditions, and material selection should be taken into account.
While lightweight drive chains offer numerous benefits, it is crucial to ensure that their reduced weight does not compromise their load-carrying capacity or durability. Regular maintenance, including proper tensioning, lubrication, and periodic inspection, is essential to maintain the optimal performance and reliability of lightweight drive chains.
By utilizing lightweight drive chains in appropriate applications, operators can benefit from improved energy efficiency, enhanced system performance, increased speed capabilities, reduced wear and friction, easier installation and maintenance, and overall weight reduction, contributing to improved efficiency and performance of the power transmission system.
Can a drive chain be used in a robotics or automation application?
Yes, drive chains can be used in robotics or automation applications as a reliable and efficient method of power transmission. Here is a detailed explanation:
In robotics and automation, where precise and controlled movement is essential, drive chains offer several advantages:
- Precision and Accuracy: Drive chains can provide accurate and repeatable positioning, making them suitable for applications that require precise movement and control.
- High Torque Transfer: Drive chains are capable of handling high torque loads, allowing them to transmit power effectively in robotic and automation systems.
- Efficient Power Transmission: Drive chains offer high efficiency in power transmission, minimizing energy loss during transfer and ensuring that the maximum amount of power is delivered to the intended components.
- Flexibility and Customization: Drive chains provide flexibility in terms of design and customization. They can be adapted to various robotic and automation applications, accommodating different load requirements, configurations, and space constraints.
- Compact Design: Drive chains have a compact design, which is beneficial in applications where space is limited. They can transmit power in tight or confined areas without compromising performance.
- Reliability and Durability: Drive chains are known for their durability and ability to withstand demanding operating conditions. They are designed to endure continuous operation, shock loads, and varying environmental factors.
It’s important to select the appropriate drive chain type, size, and material for the specific robotics or automation application. Additionally, regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in these applications.
editor by CX 2024-04-15
Product Description
Sprocket Drive Conveyor Part Manufacturer Industrial Agricultural Transmission Supplier double pitch stainless steel Attachment Conveyor roller Chain
Product Description
Model Table of Chain
|
Transmission chain (Driving Chain) |
Short Pitch Precision Roller Chain (A Series)(1,2,3) |
04C-1 06C-1-2-3 085-1-2-3 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 40A-1-2-3 48A-1-2-3 |
|
-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200 |
||
|
Short Pitch Precision Roller Chain (B Series)(1,2,3) |
06B-1-2-3 06B-1-2-3 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 40B-1-2-3 48B-1-2-3 56B-1-2-3 |
|
|
Heavy Duty Series Roller Chain(1,2) |
08AH-1 10AH-1 12AH-1-2-3 16AH-1-2-3 20AH-1-2-3 24AH-1-2-3 28AH-1-2-3 32AH-1-2-3 40AH-1-2-3 |
|
|
Side Bow Chain |
40SB 43SB 50SB 60SB 63SB 80SB 08BSB 08BSBY1 10BSB 12BSB C2050SB |
|
|
Motorcycle Chain |
H 420 420H 428 428H 520 520H 525 525H 530 530H 630 630H |
|
|
Engine Mechanism Chain (Timing Chain) |
CL04 |
|
|
Self-Lubrication Roller Chain |
08BSLR 10BSLR 12BSLR 16BSLR 40SLR 50SLR 60SLR 80SLR |
|
|
Double Pitch Transmission Chain |
208A 208B 210A 210B 212A 212B 216A 216B 220A 220B |
|
|
2100 |
||
|
Bush Chain |
P15F-B P20-B P25-B P25F1-B P30F2-B P36-B P40-B P45-B P50-B P55-B P60-B P70-B P80-B |
|
|
Conveyor Chain |
Roller Chain With Straight Side Plates (A Series) |
C08A-1-2-3 C10A-1-2-3 C12-1-2-3 C24A-1-2-3 C32A-1-2-3 |
|
C35 C40-1-2-3 C50-1-2-3 C80-1-2-3 C100-1-2-3 C120-1-2-3 C140-1-2-3 C160-1-2-3 |
||
|
Roller Chain With Straight Side Plates (B Series) |
C08B-1-2-3 C10B-1-2-3 C12B-1-2-3 C16-1-2-3 C20B-1-2-3 C24B-1-2-3 C28B-1-2-3 C32B-1-2-3 |
|
|
Double Pitch Conveyor Chain |
C208A C208AH C208B C208BL C210A C210AL C212A C212AH C212AHL C216A C216AL C216AH C216AHL C220A C220AL C220AH C220AHL C224A C224AL |
|
|
C2050 C2052 C2060 C2062 C2060H C2080 C2080H C2082 C2082H C2100 C2100H C2102 C2102H C2120 C2120H C2122 C2122H C2160 C2160H C2162 |
||
|
Double Pius Speed Chain |
BS25-C206B BS25-C208A BS25-C210A BS25-C212A BS30-C206B BS30-C208B BS30-C210B BS30-C212B |
|
|
Conveyor Chain (M Series) |
M20 M28 M40 M56 M80 |
|
|
Hollow Pin Conveyor Chain (MC Series) |
MC28 MC56 MC112 MC224 |
|
|
Conveyor Chain (FV Series) |
FV40 FV63 FV90 FV112 FV140 |
|
|
Conveyor Chain (FVT Series) |
FVT40 FVT63 FVT90 FVT112 FVT140 FVT180 FVT250 FVT315 |
|
|
Hollow Pin Conveyor Chain (FVC Series) |
FVC63 FVC90 FVC112 FVC140 FVC180 FVC250 FVC315 |
|
|
Conveyor Chain (Z Series) |
Z40 Z100 Z160 Z300 |
|
|
Conveyor Chain (ZE Series) |
ZE40 ZE100 ZE160 ZE300 |
|
|
Hollow Pin Conveyor Chain (ZC Series) |
ZC21 ZC40 ZC60 ZC150 ZC300 |
|
|
Hollow Pin Chains |
08BHPF 08BHPF5 08BHP9 10BHPF3 10BHPF4 12BHPF2 12BHPF3 16BHPF3 16BHPF4 40HP 08BHPF7 08BHP 50HP 50HPF4 50H-HP 60HP 60HPF1 80HP |
|
|
Welded type cranked link chains |
WR78 WH78 WR82 WH82 WR106 WH106 WR110 WH110 WR111 WH111 WR124 WH124 WR132 WH132 WR150 WH150 WR155 WH155 WR157 WH157 WR78F5 WH78F4 |
|
|
Palm oil Chains |
P101.6F2 P152F14 P152F17 P152F29 90R-S P101.6F64 P76.7 P152F31 |
|
|
Sugar mill chains |
DH9063 DH2198 P152F93K2 P152F78K2 DH 0571 0 DH1796 P152F77-AS2 P203.2F9 |
|
|
Rubber gloves carrier chains |
P100F155 P100F13 P100F139 P150/90 |
|
|
Lumber conveyor chains |
81X 81XH 81XHE 81XHH 81XHS 500R 441.100R |
|
|
Sharp top chains |
08AF34 08BF21 10AF8 41F6 06BF1 06BF37 08AF41 08BF44 08AF8… |
|
|
Stainless Steel Chain |
Stainless Steel Short Pitch Precision Roller Chain(A Series) |
25SS-1 35SS-1 41SS-1 40SS-1 50SS-1 60SS-1 80SS-1 100SS-1 120SS-1 |
|
Stainless Steel Short Pitch Precision Roller Chain(B Series) |
05BSS-1 06BSS-1 08BSS-1 10BSS-1 12BSS-1 16BSS-1 20BSS-1 24BSS-1 |
|
|
Stainless Steel Roller Chain With Straight Side Plates |
C40SS-1 C50SS-1 C60SS-1 C80SS-1 C100SS-1 C120SS-1 C08BSS-1 C10BSS-1 C12BSS-1 C16BSS-1 C20BSS-1 C24BSS-1 |
|
|
Stainless Steel Double Pitch Transmission Chain |
2040SS 2050SS 2060SS 2080SS 2100SS 2120SS 208BSS 210BSS 212BSS 216BSS 220BSS 224BSS |
|
|
Stainless Steel Double Pitch Conveyor Chain |
C2040SS C2040HSS C208BSS C2050SS C2060SS C2060HSS C2080SS C2080HSS C2100SS C2100HSS C2120SS C2120HSS |
|
|
Stainless Steel Hollow Pin Chain |
08BHFSS 40HPSS 50HPSS 60HPSS 12BHPSS 80HPSS C2040HPSS C2050HPSS C2060HPSS C2080HPSS HB50.8SS |
|
|
Stainless Steel Double Pitch Hollow Pin Chain |
C2042HPSS C2052HPSS C2062HPSS C2082HPSS C2042H-HPSS C2052H-HPSS C2062H-HPSS C2082H-HPSS |
|
|
Lifting Chain |
Car Parking Chain |
12AT-1 16AT-1-2 20AT-1-2-3 24AT-1-2 |
|
Leaf Chain |
LH0822 LH0823 LH571 LH0844 LH0846 LH 0571 LH1571 LH1571 LH1034 LH1044 LH1046 LH1066 LH1088 LH1222 LH1223 LH1234 LH1244 LH1246 |
|
|
BL422 BL423 BL434 BL444 BL446 BL466 BL488 BL522 BL523 BL534 BL544 BL546 BL566 BL588 BL622 BL623 BL634 BL644 BL646 BL666 BL688 |
||
|
Multile Plate Bearing Pin Chain |
LF30 MP50F2 MP50.8 MP70F1 MP70F2 MP70F3 MP80F1 MP90F1 MP90F2 MP110F1 |
|
|
Rollerless Lift Chain |
45-1 55-1 65-1 85-1 105-1 125-1 145-1 165-1 |
|
|
Agricultural Chain |
S Type Steel Agricultural Chain & Attachments |
S32 S42 S45 S52 S55 S62 S77 S88 A550 A620 |
|
C Type Steel Agricultural Chain with Attachments |
CA550 CA550/S55 CA555 CA550HD CA550V CA557 CA620 CA2801 38.1R 38.4R 38.4V 38.4VB |
|
|
Rice Harvester Chain |
S3558T-48001 S3558T-48002 |
|
|
Drop Forged Chain Series |
Drop Forged Rivetless Chain |
Imperial: 80H X348 X458 468H X658 X 9118 S348 S458 S678 S698 S9118, Metric system: XT100 XT160 |
|
Cast Detachable Chain |
78 |
|
|
Steel Detachable Chain |
W |
|
|
Cast Iron Chain |
Cast Iron Chain (C Series) |
C55 C55L C77 C188 C188L C102B C111 C131 C132 |
|
Cast Iron Chain (H Series) |
H60 H78 H82 H110 |
|
|
Cast Iron Chain (4 Series) |
720 720S 730 |
|
|
Cast Iron Chain BRH188 |
BRH188 C188CP C102B-K2 C55A C55B C55D CC600 H78A H78B H130 H138 MCF29 907-E51 |
|
|
Welded chains |
WR78 WH78 WR82 WH82 WR124 WH124 |
|
|
Forging Hanging Chain |
X228 X348 X458 X678 698 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Iron |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What are the benefits of using a corrosion-resistant coating on a drive chain?
A corrosion-resistant coating provides several benefits when applied to a drive chain. Here is a detailed explanation:
Drive chains used in various applications are often exposed to harsh environments that can lead to corrosion, including moisture, chemicals, contaminants, or high humidity. Applying a corrosion-resistant coating to the chain offers the following advantages:
- Protection against Corrosion: The primary benefit of a corrosion-resistant coating is its ability to protect the chain from corrosive elements. The coating acts as a barrier, preventing moisture, chemicals, and other corrosive agents from reaching the chain’s surface. This helps to inhibit or slow down the corrosion process, extending the chain’s lifespan and reducing the risk of premature failure.
- Enhanced Durability: By adding a corrosion-resistant coating, the drive chain’s durability is significantly improved. The coating helps to prevent rust, oxidation, and degradation, thereby maintaining the chain’s structural integrity and preserving its mechanical properties. This results in a longer service life and reduces the need for frequent chain replacements.
- Reduced Maintenance Requirements: A corrosion-resistant coating reduces the maintenance efforts required to keep the chain in optimal condition. Since the coating provides a protective layer, there is less need for frequent lubrication or cleaning to combat corrosion. This leads to reduced maintenance costs and downtime, contributing to improved operational efficiency.
- Compatibility with Harsh Environments: In applications where the chain is exposed to aggressive chemicals, high humidity, saltwater, or other corrosive substances, a corrosion-resistant coating is essential. The coating ensures the chain’s reliability and performance even in demanding and challenging environments, such as marine, chemical processing, or outdoor applications.
- Promotion of Cleanliness and Hygiene: Some corrosion-resistant coatings are designed to be smooth and easy to clean. This promotes cleanliness and hygiene in applications where cleanliness is critical, such as food processing, pharmaceuticals, or cleanroom environments. The coating prevents the accumulation of contaminants, making the chain easier to clean and maintain compliance with industry regulations.
- Improved Aesthetics: A corrosion-resistant coating can enhance the visual appeal of the chain. It provides a clean and professional appearance, which is particularly important in applications where the chain is visible, such as in architectural designs or decorative installations.
It is important to note that the selection of a suitable corrosion-resistant coating should consider the specific application requirements, environmental conditions, and the compatibility of the coating with the chain material.
Regular inspection and proper maintenance practices, including periodic cleaning and lubrication, are still recommended to ensure the optimal performance and longevity of the drive chain, even with a corrosion-resistant coating.
By using a corrosion-resistant coating on a drive chain, operators can benefit from corrosion protection, enhanced durability, reduced maintenance requirements, compatibility with harsh environments, cleanliness, improved aesthetics, and ultimately, reliable and long-lasting chain performance.
What are the specific guidelines for installing a drive chain?
Proper installation of a drive chain is crucial to ensure its optimal performance and longevity. Here are the specific guidelines for installing a drive chain:
- Inspect the new drive chain before installation. Check for any signs of damage or defects. Ensure that the chain meets the specifications and requirements of the application.
- Ensure the sprockets are in good condition and properly aligned. Check for worn teeth, damage, or misalignment. Replace or repair any faulty sprockets before installing the new chain.
- Clean the sprockets and chain path thoroughly. Remove any dirt, debris, or old lubricant that may affect the performance of the new chain.
- Measure and cut the new chain to the appropriate length. Use a chain breaker or a suitable cutting tool to ensure a clean and precise cut.
- Install the master link or connecting link according to the manufacturer’s instructions. Make sure it is securely fastened and properly seated.
- Place the new chain onto the sprockets. Ensure that the chain engages smoothly and evenly on the teeth of the sprockets.
- Check the chain tension. Follow the manufacturer’s guidelines for the recommended tension. Adjust the tension if necessary by adjusting the position of the rear wheel or using a tensioner mechanism, if available.
- Lubricate the chain with a suitable lubricant. Apply the lubricant evenly along the entire length of the chain. Avoid over-lubrication, as it can attract dirt and debris.
- Rotate the wheel or crank the engine to ensure that the chain moves smoothly and freely without any binding or excessive noise.
- Perform a final inspection to verify that the chain is properly installed, aligned, and tensioned. Check for any abnormal sounds, vibrations, or signs of chain slippage.
Following these specific guidelines for installing a drive chain will help ensure proper functionality, longevity, and optimal performance of the chain in the intended application.
What is a drive chain and how does it work?
A drive chain is a mechanical component used to transmit power from one part of a machine or system to another. It typically consists of a series of interconnected links or rollers that form a flexible and durable mechanism. Drive chains are commonly used in various applications, including bicycles, motorcycles, industrial machinery, and automotive systems.
The working principle of a drive chain involves the transfer of rotational motion or power from a driving sprocket or gear to a driven sprocket or gear. Here is a step-by-step explanation of how a typical drive chain works:
- The driving force is applied to the first component of the drive chain, usually a sprocket.
- As the driving sprocket rotates, it engages with the links or rollers of the chain.
- The driving force is transferred from the driving sprocket to the chain links or rollers.
- The chain links or rollers transmit the rotational motion to the driven sprocket.
- The driven sprocket, connected to the driven component, rotates and transfers the power to the intended mechanism, such as wheels or other moving parts.
The efficiency and performance of a drive chain depend on factors such as the quality of the components, proper lubrication, tension adjustment, and maintenance. It is crucial to ensure the chain is properly aligned and tensioned to minimize wear and maximize power transfer.
Overall, drive chains play a vital role in power transmission by efficiently transferring rotational motion from one component to another, enabling the operation of various mechanical systems.
editor by CX 2024-04-08
Product Description
| Chain No | Pitch | Width Between Inner Plates |
Pin Dia |
Pin Length |
Inner Plate Depth |
Average Tensile Strength |
Weight |
| Mm | mm | mm | mm | mm | mm | Kn | kg/m |
| 04B-1 | 6.000 | 2.80 | 1.85 | 6.80 | 5.00 | 3.2 | 0.11 |
| 05B-1 | 8.000 | 3.00 | 2.31 | 8.20 | 7.10 | 5.9 | 0.20 |
| *06B-1 | 9.525 | 5.72 | 3.28 | 13.15 | 8.20 | 10.4 | 0.41 |
| 08B-1 | 12.700 | 7.75 | 4.45 | 16.70 | 11.80 | 19.40 | 0.69 |
| 10B-1 | 15.875 | 9.65 | 5.09 | 19.50 | 14.70 | 27.50 | 0.93 |
| 12B-1 | 19.050 | 11.68 | 5.72 | 22.50 | 16.00 | 32.20 | 1.15 |
| 16B-1 | 25.400 | 17.02 | 8.28 | 36.10 | 21.00 | 72.80 | 2.71 |
| 20B-1 | 31.750 | 19.56 | 10.19 | 41.30 | 26.40 | 106.7 | 3.70 |
| 24B-1 | 38.100 | 25.40 | 14.63 | 53.40 | 33.20 | 178.0 | 7.10 |
| 28B-1 | 44.450 | 30.99 | 15.90 | 65.10 | 36.70 | 222.0 | 8.50 |
| 32B-1 | 50.800 | 30.99 | 17.81 | 66.00 | 42.00 | 277.5 | 10.25 |
| 40B-1 | 63.50 | 38.10 | 22.89 | 82.20 | 52.96 | 394.0 | 16.35 |
| 48B-1 | 76.20 | 45.72 | 29.24 | 99.10 | 63.80 | 621.6 | 25.00 |
| 56B-1 | 88.90 | 53.34 | 34.32 | 114.60 | 77.80 | 940.0 | 35.78 |
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of “quality first, customer first and credit-based” since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CHINAMFG situation since the trend of economic globalization has developed with anirresistible force.
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Food Machinery |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Double Pitch Chain |
| Tensile Strength: | High |
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using an overhead conveyor chain system?
Using an overhead conveyor chain system offers several benefits in various industrial applications. Here are some key advantages:
1. Space Optimization:
– Overhead conveyor chain systems utilize the vertical space, allowing efficient utilization of floor space. This is especially beneficial in facilities with limited floor area, as it enables efficient material handling and production flow without obstructing the work area.
2. Flexibility and Versatility:
– Overhead conveyor chains offer flexibility in routing and can be customized to fit the specific layout requirements of the facility. They can traverse different areas, including assembly lines, paint booths, storage areas, and more. The versatility of overhead systems allows for efficient and adaptable material movement.
3. Improved Safety:
– Overhead conveyor chains minimize ground-level obstructions, reducing the risk of tripping hazards and accidents. Operators and workers can safely navigate the work area without interference from the conveyor system.
4. Product Protection:
– Overhead conveyor chains provide better protection for the products being transported. By keeping the products elevated and away from potential hazards on the floor, such as dust, debris, or spills, the risk of product damage or contamination is reduced.
5. Increased Efficiency:
– Overhead conveyor systems can enhance production efficiency by facilitating continuous material flow and reducing manual handling. They enable automated loading and unloading of materials, leading to faster processing times and improved overall productivity.
6. Easy Maintenance:
– Overhead conveyor chains are typically designed for easy maintenance. Components such as chains, trolleys, and drives can be accessed and serviced conveniently, minimizing downtime and maintenance costs.
7. Customization and Integration:
– Overhead conveyor chains can be tailored to meet specific application requirements, including load capacity, speed, and control systems. They can also be integrated with other automated systems, such as robotic workstations or sorting mechanisms, to further optimize the material handling process.
Overall, using an overhead conveyor chain system provides efficient material handling, maximizes space utilization, enhances safety, and improves productivity in industrial environments.
How do you prevent corrosion in conveyor chains?
Preventing corrosion in conveyor chains is essential for maintaining their performance and prolonging their lifespan. Here are some effective measures to prevent corrosion:
1. Material Selection: Choose conveyor chains made from corrosion-resistant materials such as stainless steel, plastic, or coatings specifically designed to resist corrosion. These materials offer better protection against rust and corrosion compared to standard steel chains.
2. Proper Lubrication: Apply a suitable lubricant to the conveyor chain regularly. Lubrication creates a protective barrier that helps prevent moisture and contaminants from reaching the metal surface, reducing the risk of corrosion. Select a lubricant that provides corrosion protection properties and is compatible with the chain material.
3. Environmental Controls: Control the operating environment to minimize exposure to corrosive elements. Implement measures such as humidity control, proper ventilation, and protection from direct contact with water or chemicals. Consider using covers or enclosures to shield the conveyor chain from environmental factors that can accelerate corrosion.
4. Surface Treatments: Apply corrosion-resistant coatings or treatments to the conveyor chain. These coatings can provide an additional protective layer that acts as a barrier against moisture and corrosive substances. Examples of surface treatments include zinc plating, galvanizing, or epoxy coatings.
5. Regular Inspections and Cleaning: Regularly inspect the conveyor chain for signs of corrosion or damage. Remove any accumulated dirt, debris, or corrosive substances promptly. Cleaning the chain helps prevent the buildup of contaminants that can accelerate corrosion.
6. Preventive Maintenance: Implement a preventive maintenance program that includes regular cleaning, lubrication, and inspection of the conveyor chain. This proactive approach helps identify and address any potential corrosion issues early on, preventing further damage.
7. Proper Storage: When not in use, store the conveyor chains in a dry and controlled environment. Protect them from exposure to moisture, humidity, and corrosive substances. Use appropriate storage methods, such as hanging the chains or storing them in sealed containers.
By following these preventive measures, you can significantly reduce the risk of corrosion in conveyor chains, ensuring their optimal performance and longevity.
How to select the right conveyor chain for your conveyor system?
Selecting the right conveyor chain for your conveyor system is crucial to ensure optimal performance and longevity. Here are the steps to follow when choosing a conveyor chain:
- Identify your application requirements: Determine the specific requirements of your conveyor system, including the type of material being conveyed, the speed of operation, the load capacity, the environmental conditions, and any special considerations.
- Consider the chain type: Based on your application requirements, consider the different types of conveyor chains available, such as roller chains, double pitch chains, hollow pin chains, apron chains, or plastic chains. Evaluate their features and benefits to determine which type is most suitable for your needs.
- Assess the chain material: Conveyor chains are typically made from various materials such as steel, stainless steel, or plastic. Consider factors such as corrosion resistance, temperature resistance, wear resistance, and food-grade requirements when selecting the chain material.
- Determine the chain pitch: The chain pitch refers to the distance between the centers of adjacent pins. Choose the appropriate pitch size based on your conveyor system’s design, load requirements, and speed. Smaller pitch sizes provide smoother operation at higher speeds, while larger pitch sizes offer better resistance against wear and fatigue.
- Evaluate the chain strength: Consider the required tensile strength and fatigue resistance of the chain to ensure it can withstand the anticipated load and operating conditions. Factors such as chain construction, material quality, and heat treatment play a role in determining the chain’s strength.
- Consider additional features: Depending on your application, you may need additional features such as attachments, guides, or specialized coatings on the chain. Assess if any of these features are necessary to meet your specific requirements.
- Consult with experts: If you’re uncertain about the selection process or have unique application needs, it’s advisable to consult with conveyor chain manufacturers or industry experts who can provide guidance and recommendations based on their expertise.
By following these steps and carefully considering your application requirements, you can select the right conveyor chain that ensures efficient and reliable operation of your conveyor system.
editor by CX 2024-04-02