Product Description
Double pitch roller chain sprockets from China manufacturer SCS
With more than 20 years’ experience, high-precision equipment and strict management system, CZPT can provide sprockets, gears, shafts, flanges and related transmission parts for you with stable quality and best service.
Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CZPT is a factory located in HangZhou, ZheJiang .
Q3: What is your terms of payment?
A: T/T 50% in advance, and 50% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high quality products.
Q8: What are your terms of delivery?
A: EXW, FOB ZheJiang .
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Toothed Portion Shape: | Standard |
| Material: | Steel, Carbon Steel |
| Samples: |
US$ 9.99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Factors Affecting the Efficiency of a wheel sprocket Setup
Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:
- 1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
- 2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
- 3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
- 4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
- 5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
- 6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
- 7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
- 8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
- 9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
- 10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.
By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.
Inspecting a wheel sprocket for Wear and Tear
Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:
- Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
- Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
- Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
- Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
- Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
- Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
- Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
- Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
- Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.
Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.
Choosing the Right Size of Sprocket to Match a Wheel
Choosing the correct size of sprocket to match a wheel is essential for ensuring efficient power transmission and proper functionality of a mechanical system. Here are the steps to help you choose the right size of sprocket:
1. Determine the Pitch Diameter of the Wheel:
Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.
2. Identify the Desired Gear Ratio:
Determine the gear ratio you want to achieve for your application. The gear ratio is the ratio of the number of teeth on the sprocket to the number of teeth on the wheel and determines the speed and torque output.
3. Calculate the Number of Teeth on the Sprocket:
Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:
Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)
4. Select a Standard Sprocket Size:
Based on the calculated number of teeth on the sprocket, choose a standard sprocket size that comes closest to the calculated value. Sprockets are available in various tooth counts, and you may need to choose the nearest size available.
5. Consider Chain Compatibility:
If you are using a chain drive system, ensure that the selected sprocket is compatible with the chain you plan to use. The chain pitch (distance between the centers of adjacent roller pins) should match the pitch of the sprocket.
6. Verify Center Distance:
Check that the center distance between the wheel and the sprocket is appropriate for your application. The center distance is the distance between the centers of the wheel and the sprocket and should be set to achieve the desired tension and alignment of the chain or belt.
7. Consider the Material and Tooth Profile:
Select a sprocket material suitable for your application, such as steel, stainless steel, or plastic, based on factors like load, environment, and operating conditions. Additionally, consider the tooth profile (standard or custom) to ensure smooth engagement with the chain or belt.
By following these steps and considering the specific requirements of your machinery and mechanical system, you can choose the right size of sprocket to match your wheel and achieve optimal performance and longevity of the system.
editor by CX 2023-10-24
Product Description
Double pitch roller chain sprockets from China manufacturer SCS
With more than 20 years’ experience, high-precision equipment and strict management system, CZPT can provide sprockets, gears, shafts, flanges and related transmission parts for you with stable quality and best service.
Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CZPT is a factory located in HangZhou, ZheJiang .
Q3: What is your terms of payment?
A: T/T 50% in advance, and 50% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high quality products.
Q8: What are your terms of delivery?
A: EXW, FOB ZheJiang .
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Toothed Portion Shape: | Standard |
| Material: | Steel, Carbon Steel |
| Samples: |
US$ 9.99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
wheel sprocket System in Heavy Machinery and Industrial Equipment
Yes, a wheel sprocket system is commonly used in heavy machinery and industrial equipment for power transmission and motion control. The wheel sprocket configuration is a versatile and efficient method of transmitting rotational force between two shafts.
In heavy machinery and industrial equipment, the wheel is typically attached to one shaft, while the sprocket is mounted on another shaft. A chain or a toothed belt is wrapped around the wheel sprocket, connecting them. When the wheel is rotated, the chain or belt engages with the sprocket, causing the sprocket and the connected shaft to rotate as well. This mechanism allows the transfer of power from one shaft to the other, enabling various components and parts of the machinery to function.
Common applications of the wheel sprocket system in heavy machinery include:
- Construction Machinery: Wheel loaders, excavators, cranes, and other construction equipment often use wheel sprocket systems for efficient power transmission in various moving parts.
- Material Handling Equipment: Forklifts, conveyor systems, and other material handling equipment utilize wheel sprocket configurations to move goods and materials smoothly and reliably.
- Mining Equipment: Mining machinery, such as drilling rigs and conveyors, often incorporate wheel sprocket assemblies for power transmission in challenging environments.
- Agricultural Machinery: Tractors, combines, and other agricultural equipment use wheel sprocket systems to drive various components like wheels and harvesting mechanisms.
- Industrial Robotics: Robots and automated systems in manufacturing often utilize wheel sprocket setups for precise motion control and efficient power transmission.
One of the key advantages of the wheel sprocket system is its ability to handle heavy loads and transmit power over long distances. It is a reliable and cost-effective method of power transmission in various industrial settings. However, proper maintenance and alignment are crucial to ensuring the system’s optimal performance and longevity.
Overall, the wheel sprocket system is a widely used and effective power transmission solution in heavy machinery and industrial equipment, offering versatility and efficiency in a range of applications.
Noise and Vibration in wheel sprocket Configurations
In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:
- Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
- Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
- Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
- Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
- Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
- Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.
To reduce noise and vibration in a wheel sprocket setup:
- Use high-quality components from reputable suppliers.
- Ensure proper lubrication with appropriate lubricants.
- Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
- Follow manufacturer guidelines for chain or belt tensioning.
- Consider using vibration-damping materials or mounting methods if necessary.
Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.
Choosing the Right Size of Sprocket to Match a Wheel
Choosing the correct size of sprocket to match a wheel is essential for ensuring efficient power transmission and proper functionality of a mechanical system. Here are the steps to help you choose the right size of sprocket:
1. Determine the Pitch Diameter of the Wheel:
Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.
2. Identify the Desired Gear Ratio:
Determine the gear ratio you want to achieve for your application. The gear ratio is the ratio of the number of teeth on the sprocket to the number of teeth on the wheel and determines the speed and torque output.
3. Calculate the Number of Teeth on the Sprocket:
Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:
Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)
4. Select a Standard Sprocket Size:
Based on the calculated number of teeth on the sprocket, choose a standard sprocket size that comes closest to the calculated value. Sprockets are available in various tooth counts, and you may need to choose the nearest size available.
5. Consider Chain Compatibility:
If you are using a chain drive system, ensure that the selected sprocket is compatible with the chain you plan to use. The chain pitch (distance between the centers of adjacent roller pins) should match the pitch of the sprocket.
6. Verify Center Distance:
Check that the center distance between the wheel and the sprocket is appropriate for your application. The center distance is the distance between the centers of the wheel and the sprocket and should be set to achieve the desired tension and alignment of the chain or belt.
7. Consider the Material and Tooth Profile:
Select a sprocket material suitable for your application, such as steel, stainless steel, or plastic, based on factors like load, environment, and operating conditions. Additionally, consider the tooth profile (standard or custom) to ensure smooth engagement with the chain or belt.
By following these steps and considering the specific requirements of your machinery and mechanical system, you can choose the right size of sprocket to match your wheel and achieve optimal performance and longevity of the system.
editor by CX 2023-07-31
Product Description
Wheel And Sprocket Stainless Steel Bronze Double Pitch ANSI Plate Hub with Stock Bore Key Lightweight Tooth Cast Iron Roller Chain Best Suppliers Sprockets
wheel and sprocket
We offers clients a wide range Sprockets that are fabricated using high grade raw material
We have the experience on making the sprockets used on several vehicles
A Sprockets applies generally to any wheel CZPT which are radial projection that engage a chain passing over it
Here at Zeal we are having own gear & cutting tool manufacturing set up for Sprockets, involute spline shafts, spline hobs, spline shafts, spline rolls straight spline shafts
High transmission accuracy
Higher load capacity & maximum efficiency
Durable & reliable
Pharma machinery
Xihu (West Lake) Dis.g to attain maximum client satisfaction, we are engaged in presenting Sprocket Wheel. The offered sprocket wheels are designed with the help of supreme class unfinished material. These sprocket wheels are acclaimed for their unique quality & long life. Our customers can take the entire assortment of sprocket wheels from us with customization facility and different dimensions according to the customer’s needs.
|
/ Piece | |
100 Pieces (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
|
/ Piece | |
100 Pieces (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
How to choose the right sprocket
Knowing the size of the chain is important when looking for the right sprocket. Also, you must know the number of teeth you need and their angle. The angle between the teeth is equal to 360 degrees divided by the number of teeth. This information will help you find the right sprocket for your specific application.
Long Through Hole
Sprockets are critical to the efficiency and uptime of roller chain drives. To ensure your sprocket is installed correctly, it is important to know the dimensions of the sprocket, including its outside diameter, through-hole length, and hub diameter. Pore size is also an important consideration. Most sprockets have a 1/8″ bore, while others may have a larger bore.
Sprockets are usually secured to the shaft using ANSI standard-sized keyways and set screws. However, not all sprockets are compatible with all shaft diameters, so it is important to check the keyway size before purchasing.
Sprockets are available in a variety of styles and configurations. Some types of sprockets are welded to a solid hub, while others are bolted or split to the hub. Both types have different adjustments and you can easily change them without disassembling the device. Sprockets can be purchased from many US manufacturers in A, B or C hub configurations. For example, the hub diameter of an A-type sprocket determines its width, while a B-type sprocket has a hole for a bushing.
Sprockets are used in chain-driven motion systems, usually to carry heavy loads. It is very important to choose the right app for the right app to avoid damaging your device. If you’re not sure, learn about your system and how it’s assembled.
face width
The face width of the sprocket is limited by the meshing clearance with the chain. It does not affect tooth length. The outside diameter of the chain tip may vary depending on the type of tool used. Dimensional tolerances for keyways and set screws are also important.
diameter
One of the most important characteristics of a sprocket is its diameter. The diameter of the sprocket is used as a guide for choosing the proper sprocket size for your bike. Its number of teeth and diameter also affect the size of the chain.
The diameter of a sprocket is a function of its pitch or the distance between the centers of the link hinges. Diameters are in millimeters and expressed in standard ANSI chain numbers. Popular spacing is 3/8″ or 1/2″.
In order to make the chain drive smoothly, the sprocket and the chain should be properly matched. Incorrect pitch sprockets can damage the chain and shorten its life. Sprockets should provide precise tooth count, consistent pitch, and high wear resistance. It should also be designed to be rigid and impact resistant. CZPT chain suppliers can custom design sprockets in a variety of sizes, pitches, and diameters to suit your needs.
The number of teeth on the roller sprocket is also important. This is because the sprocket is in contact with the chain, causing frictional wear. The teeth on the sprocket can affect the durability of the chain, which is why choosing a sprocket with hardened teeth can change the world.
hub type
The hub type of the sprocket is key to proper engagement with the chain. Several options are available. The sprocket hub type is cylindrical and is available in a variety of sizes and styles. Sprockets are usually made of steel or stainless steel.
There are four main types of hubs for sprockets. They come under different names from different manufacturers, but they all share some common characteristics. These include Types A, B, and C. Each type has its own advantages and disadvantages. A-Plate sprockets are flat and have no hubs, while B-Hub sprockets are flat with hubs mounted on one side of the plate. C-shaped sprockets extend on both sides of the plate for larger pitch circle diameters and heavier axles.
A sprocket with a large pitch diameter needs a sprocket with a large pitch, and a chain with a small pitch diameter needs a chain with a small pitch. A-type sprockets are smaller and fit more closely to the equipment, while C-type sprockets need to be wider and thicker to carry more weight. Also, the pitch diameter is important because it determines whether the sprocket will fit correctly with the chain.
Steel split sprockets are easy to install and remove. They are held together by bolts on the hub, ranging in pitch size from 40 to 240. They are typically used in applications involving multiple drive shafts.
HZPT ZTB series
ZTB sprockets are an important part of a bicycle chain system. Its uptime is very important to maximize uptime and efficiency. key cSelect sprockets are characterized by size, pitch and bore. MDS accepts sprockets of various bore diameters from 1/2″ to 2″.
A sprocket is a wheel-like structure with teeth on the end. These teeth interlock with the chain, allowing simple rotational movement of large machines and equipment. ZTB sprockets are an excellent choice for a wide range of applications, including construction and agricultural machinery.
ISO sprockets have a suffix number indicating the number of chains in the chain. For example, 16B-2 sprockets have 1″ pitch and dual spools. If you’re buying sprockets for your bike, be sure to check the sprocket pitch.
The teeth on the sprocket are responsible for frictional wear, so choosing the right teeth is critical. The right teeth can increase the life of the sprocket and chain. A good sprocket has at least 17 teeth. Sprockets with a higher number of teeth last longer without causing chain slip. Typically, the teeth are the same material as the sprockets, but you can find removable teeth for a more affordable option. The teeth on the sprocket can also be hardened. Induction hardening is the most commonly used process.
ZTB sprockets can be made from many different materials. Some materials are more expensive than others, while others are softer and stronger. If you’re not sure which one to buy, try explaining the difference between the different sprockets to the sprocket manufacturer. They should be able to give you details about their interchangeability and quality.
set screw
Set screws are screws designed to hold two or more parts together. There are many different types of set screws, each with a different purpose and design. They usually come in imperial and metric sizes with a hex socket driver on one end and a cup tip on the other. They are made of hardened steel and have a black oxide finish. Some varieties have flanges, while others don’t.
Set screws with chain studs can be used in a variety of applications. For example, they can be used in agricultural equipment, heavy equipment and other industries. They come in several different sizes and thread sizes and are available in a variety of designs. Some are specific to the mining industry, while others are more general.
The company also offers custom setscrews, as well as hex, spline, square and socket heads. They have the capability to manufacture fasteners ranging from carbon steel to nickel and silicon bronze. Their products also meet Mil-I-4528 and QS 14000 standards.
editor by CX2023-03-31
Product Description
We are professional Double Pitch Conveyor Chain Sprockets from china
Generation Procedure Cutting→Forge →Lathe →Hobbing →Heat treatment →Surface therapy
Heat Treatment method High-frequency quenching, Carburization and many others
Floor Therapy Oxide Black, Galvanzied, Nickel Plated, Printing etc
Packing Plastic bag+plywood situation Carton+plywood circumstance and many others
Model Type A & Sort B, One, Double, Triple – 35B10-80,40B9-ninety,50B9-90,60B9-ninety,80B9-ninety,100B9-90,120B9-eighty,140B10-sixty,160B10-6006B10-a hundred twenty five,08B9-125,10B9-125,12B9-one hundred twenty five,16B9-one hundred twenty five,20B9-114,24B9-90,28B9-seventy six,32B9-76
| Business Variety | Manufacurer&Exporter |
| Material | S45C, 20CrMnTi, Low carbon metal, Cast Iron, Stainless metal, Copper and many others |
| Production Process | Cutting→Forge →Lathe →Hobbing →Heat remedy →Surface therapy |
| Warmth Therapy | Substantial-frequency quenching, Carburization etc |
| Surface Treatment | Oxide Black, Galvanzied, Nickel Plated, Printing and so on |
| Packing | Plastic bag+plywood case Carton+plywood circumstance and so on |
| Product | Type A & Type B, Solitary, Double, Triple – 35B10-80,40B9-90,50B9-ninety,60B9-ninety,80B9-90,100B9-90,120B9-80,140B10-60,160B10-6006B10-a hundred twenty five,08B9-one hundred twenty five,10B9-a hundred twenty five,12B9-125,16B9-125,20B9-114,24B9-ninety,28B9-seventy six,32B9-seventy six |
| Export Marketplaces | North The united states, South The us, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Jap Asia, Western Europe |
| Application | Sector sprockets can be usedin electricity driving, conveyor, lifting, mine, agricultural, foodstuff business etc., with each other with roller chains |
|
US $1-500 / Piece | |
1 Piece (Min. Order) |
###
| Material: | Alloy |
|---|---|
| Sample of Conveyor Chain Sprocket: | Ok |
| Material of Conveyor Chain Sprocket: | Alloy Steel, Carbon Steel, Stainless Steel |
| Certificate of Conveyor Chain Sprocket: | ABS, TUV, Dnv |
| Mode of Conveyor Chain Sprocket: | Standard or Non-Standard |
| Size of Conveyor Chain Sprocket: | as Per The Clients |
###
| Customization: |
Available
|
|---|
###
| Business Type | Manufacurer&Exporter |
| Material | S45C, 20CrMnTi, Low carbon steel, Cast Iron, Stainless steel, Copper etc |
| Production Process | Cutting→Forge →Lathe →Hobbing →Heat treatment →Surface treatment |
| Heat Treatment | High-frequency quenching, Carburization etc |
| Surface Treatment | Oxide Black, Galvanzied, Nickel Plated, Printing etc |
| Packing | Plastic bag+plywood case; Carton+plywood case etc |
| Model | Type A & Type B, Single, Double, Triple – 35B10-80,40B9-90,50B9-90,60B9-90,80B9-90,100B9-90,120B9-80,140B10-60,160B10-60;06B10-125,08B9-125,10B9-125,12B9-125,16B9-125,20B9-114,24B9-90,28B9-76,32B9-76 |
| Export Markets |
North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe |
| Application |
Industry sprockets can be usedin power driving, conveyor, lifting, mine, agricultural, food industry etc., together with roller chains |
|
US $1-500 / Piece | |
1 Piece (Min. Order) |
###
| Material: | Alloy |
|---|---|
| Sample of Conveyor Chain Sprocket: | Ok |
| Material of Conveyor Chain Sprocket: | Alloy Steel, Carbon Steel, Stainless Steel |
| Certificate of Conveyor Chain Sprocket: | ABS, TUV, Dnv |
| Mode of Conveyor Chain Sprocket: | Standard or Non-Standard |
| Size of Conveyor Chain Sprocket: | as Per The Clients |
###
| Customization: |
Available
|
|---|
###
| Business Type | Manufacurer&Exporter |
| Material | S45C, 20CrMnTi, Low carbon steel, Cast Iron, Stainless steel, Copper etc |
| Production Process | Cutting→Forge →Lathe →Hobbing →Heat treatment →Surface treatment |
| Heat Treatment | High-frequency quenching, Carburization etc |
| Surface Treatment | Oxide Black, Galvanzied, Nickel Plated, Printing etc |
| Packing | Plastic bag+plywood case; Carton+plywood case etc |
| Model | Type A & Type B, Single, Double, Triple – 35B10-80,40B9-90,50B9-90,60B9-90,80B9-90,100B9-90,120B9-80,140B10-60,160B10-60;06B10-125,08B9-125,10B9-125,12B9-125,16B9-125,20B9-114,24B9-90,28B9-76,32B9-76 |
| Export Markets |
North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe |
| Application |
Industry sprockets can be usedin power driving, conveyor, lifting, mine, agricultural, food industry etc., together with roller chains |
Choosing the Right Chain Sprocket For Your Bike
When deciding which chain sprocket to buy, you should be aware of how they fit on the bike. These sprockets are often secured to the bike’s shaft by either one or more set screws. ANSI standards for sprocket keyways provide the proper dimensions for a given shaft diameter. However, they aren’t universal and might not apply to all applications. As a result, it is important to consult a supplier who is familiar with the exact keyway dimensions.
Roller chain sprocket
A Roller chain sprocket is a gear with toothed rollers. The tooth profile determines the arc length of the roller. A roller with an undercut tooth profile will not transmit movement properly. For this reason, the pitch line of the roller should be equal to the incremental circle length (r) divided by the number of teeth.
The chain sprocket is available in various types. They can be used in conveyor chains. They are usually available as ready-to-mount units. Finished bores and wide hubs are available for mounting them. They are also available with a roller-bearing design.
The teeth of sprocket wheels are derived from the involute-trochoid curve. In order to engage with these teeth, the roller chain must be sufficiently accurate to avoid backlash. However, conventional roller chains can also engage with these teeth. However, this cannot eliminate backlash completely. This is why the invention provides means for reducing the friction between the teeth and the roller. This also increases the life span of the roller-and-sprocket transmission.
In terms of standards, the ANSI standard is widely used in the industry. It accounts for nearly 15% of the market in Europe and holds an advantage over the ISO standards. In North America, manufacturers of sprockets follow the ANSI code B 29.1. The ANSI code provides clear design guidelines and allows for interchangeability among different types.
There are many considerations to make when selecting a sprocket. A key factor is the transmission input. For example, if the transmission has a high horsepower, the center distance between the large and small sprockets is smaller. To compensate for this, a chain with a smaller pitch may be appropriate. Also, if the transmission has a high horsepower ratio, a multiple-strand drive is a viable option.
If you’re looking for a quality roller chain sprocket, you should check out MDS. They stock a wide range of types and sizes for a variety of industrial machinery.
Gap-tooth sprocket
A gap-tooth chain sprocket has tooth-head heights greater than the ISO tooth form height. This ensures that the pins and rollers meet at a point near the tooth head, and eliminates pulsating movement and intermittent changes in speed.
The front and rear surfaces of the sprocket are convex arcs, with radii equal to each other and the center of the tooth gap bottom. This allows for a uniform pitch and reduced friction. The tooth-face height of a gap-tooth chain sprocket is equal to the pitch of the chain, while the radii of its tooth-faces are larger than that of an ISO tooth-form.
One form of gap-tooth chain sprocket has four teeth at regular intervals. The teeth are interconnected by arc-shaped tooth gap bottoms. The resulting chain pitch is called the chain pitch. The gap-tooth sprocket can be used on various types of wheels.
ISO 606 1994 (E) defines the standard chain length, while Japanese Industrial Standards (JIS B 1801) define the standard tooth form. The ISO and Japanese Industrial Standards define two different tooth forms, namely S-tooth and U-tooth. The ISO and Japanese Industrial Standard tooth forms have different tooth pitches, but the root diameter of both forms is the same. The distance between each tooth is measured from the pitch polygon.
The tooth gap bottom circle of the gap-tooth sprocket gradually contacts the surface of the front tooth in the opposite side of the tooth gap. As this process continues, the tooth surface of the gap-tooth sprocket moves closer to the tooth head. This reduces the impact, which results in less noise.
The gap-tooth chain sprocket is an ideal solution for many applications. It allows the chain to disengage easily. With the same frequency, the teeth of the sprocket also help in regulating vibration. A sprocket with short teeth will be easier to disengage when necessary.
Another popular style of gap-tooth chain sprocket is the random polygon 64. The random polygon is a quadrilateral. Each vertex of the quadrilateral is assigned to one of the four consecutive pins on the uniform chain. The four consecutive pins are aligned in a gap-tooth pattern.
Steel split sprocket
Split sprockets are perfect for large portions of the drive system, as they can be installed without disassembling the entire shaft assembly. These sprockets are also useful in applications where there is limited workspace. They can be installed without disassembling the entire shaft assembly, minimizing the risk of damage to the conveyor system and reducing downtime.
There are several different types of split sprockets, including mat chains and table chains. Each type differs in bore diameter, number of teeth, block body style, and abrasion resistance. Some are made from steel, while others are made from a non-split material.
Split sprockets are available from many manufacturers. Typically, the split sprockets are made with two pieces of steel, which are then joined together again. This assembly technique is a cost-effective way to mount sprockets on a shaft. These sprockets can be stocked in multiple sizes and keyways.
Stainless Steel sprockets are available in stock and custom configurations. They are designed to last for years to come. These sprockets are suitable for conveyors, power transmission systems, and robotics. In addition, these sprockets offer heightened quality and durability. Some of these sprockets feature a bevel or spiral bevel gear, while others are made from helical gear.
Split sprockets are available in a variety of sizes. For instance, the RCS-03 is a plain bore type, while the RCS-04 is a finished bore type. Split sprockets are available with a split taper bushed design. They are also available with either single or multiple strands.
Double-duty sprocket
If you are looking for a heavy-duty chain sprocket, you have many choices. They come in different sizes, shapes, and materials. Some have wide teeth while others have narrow teeth. You should choose a sprocket that has the correct tooth pitch for your chain’s pitch diameter. You should also pay attention to the sprocket’s bore, or the hole in its center through which the drive shaft passes.
The type of transmission will also determine the type of sprocket you need. High-power transmissions, for example, require higher-pitch sprockets than lower-pitch models. To make sure that you choose the right sprocket for your application, check the horsepower and pitch of your transmission. If you have a low-pitch transmission, choose a smaller chain pitch. High-horsepower transmissions may also require multiple-strand drive.
There are different standards for sprockets, but ANSI standards are widely accepted. For instance, ANSI code B 29.1 requires sprockets to have two teeth per chain pitch, whereas ISO standards call for three. The double-duty sprocket, on the other hand, engages every other tooth. This helps the sprocket’s lifespan.
There are many different sprockets, and each has different performance characteristics. Generally, sprockets are made of metal or reinforced plastic and are similar to bicycle gears in their wheel-shaped design. Different types of chain sprockets have different teeth and work with different types of chains. The design of the chain and sprocket also determines the type of sprocket needed.
One popular type of double-duty sprocket is the steel-split sprocket. Its pitch is half the pitch of the chain and is usually referred to as a ‘double-duty’ sprocket. It is often used for heavy-duty purposes, as it distributes the load evenly on the chain.
While sprockets come in different tooth pitches and diameters, the recommended number of teeth is 17. The more teeth on the sprocket, the longer it will last. The height of the teeth is also important. A sprocket with more teeth will increase the life of the chain.
editor by czh 2022-12-14
Merchandise Description
Item Description
PACKING
| Packaging | |
| Packing
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We use regular export picket circumstance, carton and pallet, but we can also pack it as for each your particular specifications. |
OUR Firm
ZheJiang CZPT Machinery Co., Ltd. specializes in providing ideal provider and the most competitive value for our customer.
After in excess of 10 years’ difficult operate, MIGHTY’s business has grown swiftly and become an essential spouse for oversea clientele in the industrial field and become a keeping organization for 3 producing factories.
MIGHTY’s products have acquired reputation of domestic and oversea buyers with taking gain of technologies, management, top quality and very competitive price tag.
Your satisfaction is the greatest enthusiasm for our function, choose us to get substantial top quality merchandise and best service.
FAQ
Q: Are you buying and selling organization or producer ?
A: We are manufacturing facility.
Q: How long is your delivery time?
A: Normally it is 5-ten days if the merchandise are in inventory. or it is fifteen-20 days if the goods are not in stock, it is in accordance to amount.
Q: Do you supply samples ? is it totally free or further ?
A: Sure, we could offer you the sample for totally free cost but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in CZPT ,stability ahead of shippment.
We warmly welcome buddies from domestic and overseas occur to us for company negotiation and cooperation for mutual benefit.To provide buyers outstanding top quality merchandise with great price and punctual shipping and delivery time is our accountability.
Steel Break up Sprockets: These sprockets are break up in half for less difficult installation into the chain technique without having taking away the axle. The operator can location each and every 50 % into the chain just before bolting the halves jointly. This only enables the sprocket to be changed with no dismantling the total assembly and retains the operator from obtaining to loosen or reposition the chain.
Steel Break up Sprockets: These sprockets are split in half for simpler installation into the chain method with no getting rid of the axle. The operator can location every single 50 % into the chain before bolting the halves with each other. This only enables the sprocket to be replaced without having dismantling the total assembly and retains the operator from getting to loosen or reposition the chain.
Product Description
Plastic Sprockets Industrial Double Pitch Single ANSI Plate Hub Loafer Crucial Light-weight Excellent Price Higher Quality Tooth Roller Chain Ideal Suppliers Sprocket
Company of Sprocket, Chain sprockets, wheel and sprocket, travel sprocket, sprocket wheel, taper lock sprocket, gear sprocket, idle sprocket, motorcycle sprocket and stainless steel sprocket, can interchange and substitute with martin size sprocket, jt dimensions sprockets, did dimension chain sprocket and so on.
Preserve your system on the chopping edge with ep sprockets and learn different high quality makes. Ep sprockets are higher-good quality heat-dealt with steel to face up to large shock hundreds, resist dress in and supply a lengthy support life. Alloy and stainless metal sprockets are also available for extra corrosion resistance and food-quality apps
Ep prefabricated metal sprockets are manufactured of C1045 steel, induction hardened or heat-treated steel, 400 – 500 BHN hardness. Make sure you specify the materials you want. Until otherwise asked for, the outside the house diameter of the hub must be enough to accommodate the necessary holes and keyways. Keys to these objects are not supplied except if requested or put in on the shaft. Split sprockets for welding or break up sprockets for bolts supply an cost-effective way to set up sprockets on shafts the place elimination of the shaft assembly is prohibited. Numerous measurements of sprockets are geared up with holes, keyways, and set screws. Discs or partly accomplished sprockets are also stocked. For extended sprockets and idlers, specify the chain dimension utilised.
Solution Description
CZPT Substantial Good quality Double Pitch Roller Chain Sprockets
With far more than twenty many years of expertise, CZPT is 1 of the largest manufactures of sprocket, gears and shafts in China, also a dependable companion when it comes to specific remedies for electricity transmission areas. We continually spend in new production systems. In order to be ready for foreseeable future problems, we produce standardized as nicely as highly sophisticated and difficult sprockets, gears and shafts. There are above 300 personnel and five hundred sets of advanced equipment in the plant. The complete creation approach, such as forging, machining and heat remedy, takes area inside our very own plant.
Q1: What details will be highly appreciated for a quotation?
A: It will be preferred if you can supply us the drawings, heat treatment method and surface treatment requirements, required quantity, quoted forex (USD or EUR), or samples.
Q2: Are you a buying and selling business or factory?
A: CZPT is a manufacturing unit situated in HangZhou, ZheJiang .
Q3: What is your terms of payment?
A: T/T fifty% in progress, and fifty% prior to cargo. We are going to display you the photos of the merchandise and deals before you pay the harmony.
This autumn: Do you test all your items before shipping?
A: Sure, CZPT has adopted a stringent top quality management technique and all the items will be inspected according to the inspection instruction with great inspection records.
Q5: Is there any client that has assessed your top quality administration technique?
A:Of course, CZPT has passed the audit of many consumers, these kinds of as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company make sure the good quality of the raw materials?
A: The steels are acquired from our domestic effectively-identified metal mills. Right after getting the raw materials, the metal will be inspected by spectrograph imported from Germany. Besides, the CZPT variety of metal will be well-managed in our ERP system to make certain the traceablity of our goods.
Q7: How do you make certain the large quality of items?
A: With integral manufacturing processes, a strict high quality manage method and imported equipment, we can CZPT large good quality goods.
Q8: What are your terms of shipping?
A: EXW, FOB ZheJiang .
Q9: How about your direct time?
A: Usually it will just take 45 times following receiving your CZPT payment. The particular lead time is dependent on the things and the quantity of your buy.
Bushing Sprockets: Bushing sprockets can simplify chain technique routine maintenance by replacing only worn sprocket assemblies, while the bushings can still be reused. The bushing also has a tightly tapered mating surface area that can transmit higher torques than easy critical components. Close-fitting surfaces offer better overall performance in programs with weighty commence/cease functions or shock loads.
Above time, the sprocket enamel dress in out thanks to friction induced by the constant bodily make contact with among the sprocket teeth and the sprocket. ep manufactures intelligent tooth sprockets with dress in indicator pins. These visual wear indicators explain to operators and inspectors when sprockets are still functioning properly and when they need to be replaced.
Solution Description
European American Normal medium carbon steel transmission travel Double Pitch Chain Sprockets
chain tensioning wheels are supplied as a set with built-in ball bearings. The bearings are sealed on both sides and lubricated for existence, so they are routine maintenance-free of charge. The broad inner ring makes certain perfect mounting CZPT washers. Ball race and sprocket are push-equipped to ensure a protected, everlasting relationship. The sprocket is created from steel with a mechanical energy of 490-600 N/mm2.
These tensioning wheels are appropriate for roller chains from dimension 06 B-1 to twenty B-1. Chain tensioning wheels for duplex roller chains and roller chains to ANSI common (DIN 8188) are accessible on ask for.
Software places
To be used with roller chains DIN ISO 606, as tensioning wheel on tensioning element, as spare wheel for chain tensioners or universally as return chain or tensioning wheel
Merchandise specification
Prepared-to-install chain tensioning wheel established total with mounted ball bearing
Tensioning elements and sprockets make up a total, ready-to-install, continually-10sioning torsion chain tensioner
In purchase to get a comprehensive chain tensioner both tensioning element and sprocket have to be purchased
Can be mounted at the deflection and tensioning factors
Permanently lubricated 2-Z bearings guarantee ideal managing
With mounting areas (screw and nut)
Matching: normal tensioning aspect (Cat. No. 700625 ff) and zinc plated tensioning component (Cat. No. 70 0571 ff)
Specialized specification
Material:
Sprockets: metal St40 / St50
Ball bearing: roller bearing steel with life span grease filling, routine maintenance-free of charge
Mounting screw: zinc plated metal
Nut: zinc plated steel
Temperature variety: -20 to +a hundred and twenty °C
Customization method :
one.Provide documentation: CAD, DWG, DXF, PDF,3D product ,Action, IGS, PRT
2.Quote: We will give you the best cost inside 24 several hours
three.Place an purchase: Verify the cooperation details and indicator the contract, and provide the labeling support
4.Processing and customization: Limited shipping and delivery time
Our Manufacturing unit
If you need to have to customize transmission goods,
make sure you click on here to make contact with us!
Chain Sprockets:
| Materials | 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 |
| Common | ANSI, DIN, JINS, ISO, KANA,Regular The us or customer’s drawing |
| Bore | Pilot bore, concluded bore, taper bore and specific bore |
| Surface | Bright floor / high precision / Blacking /Electrophoretic-Coated |
| Equipment | Hobbing device, Slotting equipment, CNC lathes and other gear |
Pulley:
Couplings:
Firm Information:
The tooth of a single pitch sprocket mesh with 1 tooth for each sprocket. Double pitch sprockets seem like solitary pitch sprockets, but the chain only meshes with the other teeth. This signifies that a double-pitch sprocket has the same number of tooth as a one-pitch sprocket, but only 50 % of the enamel are engaged with the chain. The major variation is that the double pitch sprockets are reduce with a special pitch circle diameter for ideal engagement. For ep roller chains, the sprockets are the exact same if the amount of tooth is 32 or far more for solitary and double chains.
The enamel of a one pitch sprocket mesh with one tooth for each sprocket. Double pitch sprockets look like single pitch sprockets, but the chain only meshes with the other tooth. This implies that a double-pitch sprocket has the exact same amount of enamel as a one-pitch sprocket, but only half of the enamel are engaged with the chain. The primary difference is that the double pitch sprockets are lower with a unique pitch circle diameter for optimum engagement. For ep roller chains, the sprockets are the very same if the quantity of tooth is 32 or a lot more for solitary and double chains.
Product Description
Gears And Sprocket Stainless Steel Bronze Double Pitch ANSI Plate Hub with Stock Bore Essential Lightweight Tooth Cast Iron Roller Chain Greatest Suppliers Sprockets
wheel and sprocket
We gives customers a broad range Sprockets that are fabricated employing substantial grade uncooked content
We have the encounter on making the sprockets utilized on many autos
A Sprockets applies generally to any wheel upon which are radial projection that engage a chain passing in excess of it
Right here at Zeal we are obtaining own equipment & reducing tool manufacturing set up for Sprockets, involute spline shafts, spline hobs, spline shafts, spline rolls straight spline shafts
Large transmission accuracy
Larger load ability & highest effectiveness
Resilient & dependable
Pharma equipment
Xihu (West Lake) Dis.g to achieve maximum customer pleasure, we are engaged in presenting Sprocket Wheel. The offered sprocket wheels are made with the aid of supreme course unfinished substance. These sprocket wheels are acclaimed for their CZPT top quality & long lifestyle. Our customers can consider the entire assortment of sprocket wheels from us with customization CZPT and diverse proportions in accordance to the customer’s needs.
Bushing Sprockets: Bushing sprockets can simplify chain system routine maintenance by replacing only worn sprocket assemblies, while the bushings can nevertheless be reused. The bushing also has a tightly tapered mating surface area that can transmit greater torques than straightforward crucial parts. Close-fitting surfaces provide much better functionality in purposes with weighty start off/end functions or shock loads.
Technique functionality is extremely dependent on the interaction of the sprockets, which indicates that the sprockets you decide on travel the good results of your procedure. Make the appropriate and straightforward decision with ep’s sprockets. Tsubaki gives chain and sprocket producing abilities. The chain meshes effectively with the sprockets for extended provider existence and trustworthy overall performance. This means prolonged-time period cost savings and genuine value for your operations. Lessen routine maintenance downtime, boost productiveness and lessen alternative costs
Product Description
Double Pitch Chain Sprockets for Motorbike Package ANSI Plate Hub With Inventory Bore Light-weight Metric Tooth Pace Bike Freewheel Conveyor Electrical Scooter Sprocket
Company of Sprocket, Chain sprockets, wheel and sprocket, drive sprocket, sprocket wheel, taper lock
sprocket, equipment sprocket, idle sprocket, motorbike sprocket and stainless metal sprocket, can interchange and replace with martin dimensions sprocket, jt dimension sprockets, did measurement chain sprocket and so on.
Sprockets are created to ISO606 and ASME B29.one hundred expectations, available in plate, one and double hub configurations, constructed from higher high quality carbon steel, optional tapered bushings simplify installation and elimination, remedies accessible on request, such as black oxide
Above time, the sprocket tooth put on out because of to friction brought on by the consistent bodily contact between the sprocket teeth and the sprocket. ep manufactures intelligent tooth sprockets with use indicator pins. These visual use indicators inform operators and inspectors when sprockets are still working safely and when they require to be replaced.