Product Description
1. Description:
Part No.: | 8E9805 |
Machine No.: | 320 |
Description: | Sprocket |
Logo: | Beneparts |
Surface Hardness | 52 ~ 58 |
Color: | Yellow or others |
Production Method: | Casting / Forging |
Material: | 40Mn |
More products:
Bucket tooth: product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade: product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket: product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar: product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html
2. Our products range
3. Our production line:
4.Popular items blow for reference:
Brand | Model | |||
Track Roller, Top Roller, Sprocket, Idler, Track Link, Track Shoes | ||||
PC18-2 | PC20-5/7 | PC30-5/6/7/8 | PC40-5/6/7 | |
PC50/PC55 | PC60-5/6/7 | PC100-5/6/7 | PC120-5-6-7 | |
PC200-3/5/6/7/8 | PC220-3/5/6/7/8 | PC200LC-3/5/6/7/8 | PC220-3/5/6/7/8 | |
PC300-5-6-7 | PC300LC-/5-6-7 | PC350-5/6/7 | PC350LC-5/6/7 | |
PC360-5/6/7 | PC360LC-5/6/7 | PC400-1/3/5/6/7 | PC400LC-1/3/5/6/7 | |
PC450-5/6/7 | PC450LC-5/6/7 | PC600 | PC800 | |
EX30 | EX40 | EX55 | EX60-2/3/5 | |
EX70 | EX100-1/3/5/ | EX120-1/3/5 | EX150 | |
EX200-1/2/3/5 | EX200LC-1/2/3/5 | EX220-1/2/3/5 | EX220LC-1/2/3/5 | |
EX270-1/2/5 | EX270LC-1/2/5 | EX300-1/2/3/5 | EX300LC-1/2/3/5 | |
EX330 | EX330LC | EX400-1/2/3/5 | EX400LC-1/2/3/5 | |
EX450-1/2/3/5 | EX450LC-1/2/3/5 | UH07-7 | UH081 | |
UH083 | UH045 | UH571 | ||
ZAX55 | ZAX70 | ZAX120 | ZAX200 | |
ZAX210 | ZAX230 | ZAX240 | ZAX330 | |
ZAX450 | ||||
DH55 | DH80 | DH130 | DH150 | |
DH220 | DH258 | DH280 | DH300 | |
DH320 | DH360 | DH370 | DH400 | |
DH420 | DH500 | |||
DX300 | DX370 | DX380 | ||
SK035 | SK035SR | SK30 | SK35 | |
SK45 | SK50-1 | SK50-6 | SK55 | |
SK60-3 | SK60-1/2/5 | SK60-8 | SK100 | |
SK120 | SK130-8 | SK200-3/5/8 | SK210 | |
SK230 | SK250 | SK300 | SK320 | |
SK330 | SK350 | SK07N2 | ||
SH35 | SH55 | SH60 | SH65 | |
SH75 | SH100 | SH120 | SH120A3 | |
SH200 | SH220 | SH265 | SH280 | |
SH300 | SH320 | SH340 | SH350 | |
SH430 | LS2800 | |||
HD250 | HD400 | HD450 | HD700 | |
HD770 | HD820 | HD1571 | HD1250 | |
HD1430 | ||||
R55 | R60-5/7/8 | R80 | R130 | |
R150LC-7 | R200 | R210-3 | R220-5 | |
R225-7 | R275 | R290 | R300 | |
R320 | R305 | R360 | R450 | |
R914 | R924 | R934C | R944C | |
CX35 | CX45 | CX55 | CX240 | |
KX35 | KX50 | KX55 | KX80 | |
KX185 | ||||
SWE35 | SWE40 | SWE50 | SWE55 | |
SWE60 | SWE70 | SWE85 | SWE330 | |
IHI30 | IHI35 | IHI80 | IHI85 | |
TB150 | TB175 | |||
FR65 | FR85 | |||
SY65 | SY200 | SY215 | SY330 | |
YC13 | YC35 | YC45 | YC60 | |
YC85 | YC135 | |||
VIO30 YM30 | VIO35 YM35 | VIO40 YM40 | VIO55 YM55 | |
VIO75 YM75 | ||||
D3B D3C | D4 | D4D | D4E | |
D4H | D5 | D5B | D5C | |
D5H | D5M | D5N | D6 | |
D6C | D6D | D6R | D6H | |
D6T | D7G | D7R | D7H | |
D8N | D8L | D8T | D8R | |
D8H | D8K | D9L | D9N | |
D9R | D9T | D10N | D10R | |
D10T | D11N | D11R | ||
D20 | D31 | D37EX-21 | D40 | |
D41P-6 | D41E-6 | D50 | D53 | |
D51EX-22 | D60 | D65 | D65-12 | |
D61EX-12 | D65EX-12 | D65PX-12 | D80 | |
D85 | D85EX-15 | D85-21 | D155 | |
D155A-1 | D155A-2 | D155A-3 | D155A-5 | |
D155-6 | D275 | D355A-3 | D375-5 | |
BD2G |
5. Our warehouse:
6.Company information
HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc.
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Sprocket |
---|---|
Application: | Excavator |
Certification: | CE |
Customization: |
Available
| Customized Request |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
Alternatives to Chain Sprockets in wheel sprocket Configuration
While chain sprockets are commonly used in wheel sprocket configurations, there are alternative methods for power transmission in various applications:
- Gear and Gear Rack: Gears are toothed wheels that mesh with each other to transmit power. Instead of using a chain and sprocket, gears can directly engage with each other, offering a smooth and efficient power transfer. Gear racks, which are linear gears, can be used in place of wheels for linear motion applications.
- Belt and Pulley: Belts and pulleys offer a flexible and quiet means of power transmission. They work similarly to chain and sprocket systems but use belts instead of chains. Pulleys have grooves that grip the belt, allowing power to be transferred between the pulleys.
- Gear Train: A gear train consists of multiple gears meshed together to achieve specific speed and torque ratios. Gear trains are often used in complex machinery and mechanical systems where precise power transmission is required.
- Direct Drive: In some applications, direct drive mechanisms can be used, where the motor or power source is directly connected to the wheel or load without any intermediate components like sprockets or gears.
- Friction Drive: Friction drive systems use the friction between two surfaces to transfer power. One surface, such as a rubber wheel, is pressed against another surface to achieve power transmission.
The choice of alternative power transmission methods depends on various factors, including the application requirements, available space, speed, torque, and efficiency considerations. Each alternative method has its advantages and limitations, and the selection should be based on the specific needs of the mechanical system.
When considering alternatives to chain sprockets, it is essential to analyze the requirements of your application and consult with engineering experts or manufacturers to determine the most suitable method of power transmission for optimal performance and longevity.
Choosing the Right Material for a Sprocket to Ensure Longevity
Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:
- Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
- Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
- Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
- Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
- Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.
When choosing the right material for a sprocket, consider the following:
- Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
- Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
- Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
- Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
- Cost: Balance the material’s performance with the budget constraints of the project.
It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.
Can a wheel sprocket System be Used in Bicycles and Other Vehicles?
Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.
The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.
The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.
Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.
The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.
editor by Dream 2024-05-14
Product Description
1. Description:
Part No.: | 8E9805 |
Machine No.: | 320 |
Description: | Sprocket |
Logo: | Beneparts |
Surface Hardness | 52 ~ 58 |
Color: | Yellow or others |
Production Method: | Casting / Forging |
Material: | 40Mn |
More products:
Bucket tooth: product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade: product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket: product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar: product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html
2. Our products range
3. Our production line:
4.Popular items blow for reference:
Brand | Model | |||
Track Roller, Top Roller, Sprocket, Idler, Track Link, Track Shoes | ||||
PC18-2 | PC20-5/7 | PC30-5/6/7/8 | PC40-5/6/7 | |
PC50/PC55 | PC60-5/6/7 | PC100-5/6/7 | PC120-5-6-7 | |
PC200-3/5/6/7/8 | PC220-3/5/6/7/8 | PC200LC-3/5/6/7/8 | PC220-3/5/6/7/8 | |
PC300-5-6-7 | PC300LC-/5-6-7 | PC350-5/6/7 | PC350LC-5/6/7 | |
PC360-5/6/7 | PC360LC-5/6/7 | PC400-1/3/5/6/7 | PC400LC-1/3/5/6/7 | |
PC450-5/6/7 | PC450LC-5/6/7 | PC600 | PC800 | |
EX30 | EX40 | EX55 | EX60-2/3/5 | |
EX70 | EX100-1/3/5/ | EX120-1/3/5 | EX150 | |
EX200-1/2/3/5 | EX200LC-1/2/3/5 | EX220-1/2/3/5 | EX220LC-1/2/3/5 | |
EX270-1/2/5 | EX270LC-1/2/5 | EX300-1/2/3/5 | EX300LC-1/2/3/5 | |
EX330 | EX330LC | EX400-1/2/3/5 | EX400LC-1/2/3/5 | |
EX450-1/2/3/5 | EX450LC-1/2/3/5 | UH07-7 | UH081 | |
UH083 | UH045 | UH571 | ||
ZAX55 | ZAX70 | ZAX120 | ZAX200 | |
ZAX210 | ZAX230 | ZAX240 | ZAX330 | |
ZAX450 | ||||
DH55 | DH80 | DH130 | DH150 | |
DH220 | DH258 | DH280 | DH300 | |
DH320 | DH360 | DH370 | DH400 | |
DH420 | DH500 | |||
DX300 | DX370 | DX380 | ||
SK035 | SK035SR | SK30 | SK35 | |
SK45 | SK50-1 | SK50-6 | SK55 | |
SK60-3 | SK60-1/2/5 | SK60-8 | SK100 | |
SK120 | SK130-8 | SK200-3/5/8 | SK210 | |
SK230 | SK250 | SK300 | SK320 | |
SK330 | SK350 | SK07N2 | ||
SH35 | SH55 | SH60 | SH65 | |
SH75 | SH100 | SH120 | SH120A3 | |
SH200 | SH220 | SH265 | SH280 | |
SH300 | SH320 | SH340 | SH350 | |
SH430 | LS2800 | |||
HD250 | HD400 | HD450 | HD700 | |
HD770 | HD820 | HD1571 | HD1250 | |
HD1430 | ||||
R55 | R60-5/7/8 | R80 | R130 | |
R150LC-7 | R200 | R210-3 | R220-5 | |
R225-7 | R275 | R290 | R300 | |
R320 | R305 | R360 | R450 | |
R914 | R924 | R934C | R944C | |
CX35 | CX45 | CX55 | CX240 | |
KX35 | KX50 | KX55 | KX80 | |
KX185 | ||||
SWE35 | SWE40 | SWE50 | SWE55 | |
SWE60 | SWE70 | SWE85 | SWE330 | |
IHI30 | IHI35 | IHI80 | IHI85 | |
TB150 | TB175 | |||
FR65 | FR85 | |||
SY65 | SY200 | SY215 | SY330 | |
YC13 | YC35 | YC45 | YC60 | |
YC85 | YC135 | |||
VIO30 YM30 | VIO35 YM35 | VIO40 YM40 | VIO55 YM55 | |
VIO75 YM75 | ||||
D3B D3C | D4 | D4D | D4E | |
D4H | D5 | D5B | D5C | |
D5H | D5M | D5N | D6 | |
D6C | D6D | D6R | D6H | |
D6T | D7G | D7R | D7H | |
D8N | D8L | D8T | D8R | |
D8H | D8K | D9L | D9N | |
D9R | D9T | D10N | D10R | |
D10T | D11N | D11R | ||
D20 | D31 | D37EX-21 | D40 | |
D41P-6 | D41E-6 | D50 | D53 | |
D51EX-22 | D60 | D65 | D65-12 | |
D61EX-12 | D65EX-12 | D65PX-12 | D80 | |
D85 | D85EX-15 | D85-21 | D155 | |
D155A-1 | D155A-2 | D155A-3 | D155A-5 | |
D155-6 | D275 | D355A-3 | D375-5 | |
BD2G |
5. Our warehouse:
6.Company information
HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc.
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Sprocket |
---|---|
Application: | Excavator |
Certification: | CE |
Customization: |
Available
| Customized Request |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
How to Identify and Troubleshoot Common Issues with Wheels and Sprockets
Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:
- Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
- Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
- Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
- Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
- Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
- Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
- Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
- Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.
By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.
Temperature Limits for wheel sprocket System’s Operation
The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.
Here are some common materials used in wheel sprocket systems and their general temperature limits:
- Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
- Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
- Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
- Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.
It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.
When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.
Types of Sprockets Used with Wheels
In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:
1. Roller Chain Sprockets:
These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.
2. Silent Chain Sprockets:
Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.
3. Timing Belt Sprockets:
Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.
4. Idler Sprockets:
Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.
5. Weld-On Sprockets:
Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.
6. Double-Single Sprockets:
Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.
7. Taper-Lock Sprockets:
Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.
Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.
editor by Dream 2024-05-09
Product Description
1. Description:
Part No.: | 8E9805 |
Machine No.: | 320 |
Description: | Sprocket |
Logo: | Beneparts |
Surface Hardness | 52 ~ 58 |
Color: | Yellow or others |
Production Method: | Casting / Forging |
Material: | 40Mn |
More products:
Bucket tooth: product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade: product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket: product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar: product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html
2. Our products range
3. Our production line:
4.Popular items blow for reference:
Brand | Model | |||
Track Roller, Top Roller, Sprocket, Idler, Track Link, Track Shoes | ||||
PC18-2 | PC20-5/7 | PC30-5/6/7/8 | PC40-5/6/7 | |
PC50/PC55 | PC60-5/6/7 | PC100-5/6/7 | PC120-5-6-7 | |
PC200-3/5/6/7/8 | PC220-3/5/6/7/8 | PC200LC-3/5/6/7/8 | PC220-3/5/6/7/8 | |
PC300-5-6-7 | PC300LC-/5-6-7 | PC350-5/6/7 | PC350LC-5/6/7 | |
PC360-5/6/7 | PC360LC-5/6/7 | PC400-1/3/5/6/7 | PC400LC-1/3/5/6/7 | |
PC450-5/6/7 | PC450LC-5/6/7 | PC600 | PC800 | |
EX30 | EX40 | EX55 | EX60-2/3/5 | |
EX70 | EX100-1/3/5/ | EX120-1/3/5 | EX150 | |
EX200-1/2/3/5 | EX200LC-1/2/3/5 | EX220-1/2/3/5 | EX220LC-1/2/3/5 | |
EX270-1/2/5 | EX270LC-1/2/5 | EX300-1/2/3/5 | EX300LC-1/2/3/5 | |
EX330 | EX330LC | EX400-1/2/3/5 | EX400LC-1/2/3/5 | |
EX450-1/2/3/5 | EX450LC-1/2/3/5 | UH07-7 | UH081 | |
UH083 | UH045 | UH571 | ||
ZAX55 | ZAX70 | ZAX120 | ZAX200 | |
ZAX210 | ZAX230 | ZAX240 | ZAX330 | |
ZAX450 | ||||
DH55 | DH80 | DH130 | DH150 | |
DH220 | DH258 | DH280 | DH300 | |
DH320 | DH360 | DH370 | DH400 | |
DH420 | DH500 | |||
DX300 | DX370 | DX380 | ||
SK035 | SK035SR | SK30 | SK35 | |
SK45 | SK50-1 | SK50-6 | SK55 | |
SK60-3 | SK60-1/2/5 | SK60-8 | SK100 | |
SK120 | SK130-8 | SK200-3/5/8 | SK210 | |
SK230 | SK250 | SK300 | SK320 | |
SK330 | SK350 | SK07N2 | ||
SH35 | SH55 | SH60 | SH65 | |
SH75 | SH100 | SH120 | SH120A3 | |
SH200 | SH220 | SH265 | SH280 | |
SH300 | SH320 | SH340 | SH350 | |
SH430 | LS2800 | |||
HD250 | HD400 | HD450 | HD700 | |
HD770 | HD820 | HD1571 | HD1250 | |
HD1430 | ||||
R55 | R60-5/7/8 | R80 | R130 | |
R150LC-7 | R200 | R210-3 | R220-5 | |
R225-7 | R275 | R290 | R300 | |
R320 | R305 | R360 | R450 | |
R914 | R924 | R934C | R944C | |
CX35 | CX45 | CX55 | CX240 | |
KX35 | KX50 | KX55 | KX80 | |
KX185 | ||||
SWE35 | SWE40 | SWE50 | SWE55 | |
SWE60 | SWE70 | SWE85 | SWE330 | |
IHI30 | IHI35 | IHI80 | IHI85 | |
TB150 | TB175 | |||
FR65 | FR85 | |||
SY65 | SY200 | SY215 | SY330 | |
YC13 | YC35 | YC45 | YC60 | |
YC85 | YC135 | |||
VIO30 YM30 | VIO35 YM35 | VIO40 YM40 | VIO55 YM55 | |
VIO75 YM75 | ||||
D3B D3C | D4 | D4D | D4E | |
D4H | D5 | D5B | D5C | |
D5H | D5M | D5N | D6 | |
D6C | D6D | D6R | D6H | |
D6T | D7G | D7R | D7H | |
D8N | D8L | D8T | D8R | |
D8H | D8K | D9L | D9N | |
D9R | D9T | D10N | D10R | |
D10T | D11N | D11R | ||
D20 | D31 | D37EX-21 | D40 | |
D41P-6 | D41E-6 | D50 | D53 | |
D51EX-22 | D60 | D65 | D65-12 | |
D61EX-12 | D65EX-12 | D65PX-12 | D80 | |
D85 | D85EX-15 | D85-21 | D155 | |
D155A-1 | D155A-2 | D155A-3 | D155A-5 | |
D155-6 | D275 | D355A-3 | D375-5 | |
BD2G |
5. Our warehouse:
6.Company information
HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc.
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Sprocket |
---|---|
Application: | Excavator |
Certification: | CE |
Customization: |
Available
| Customized Request |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
What are the Maintenance Requirements for a wheel sprocket Assembly?
Proper maintenance of the wheel sprocket assembly is essential to ensure its optimal performance and longevity. Here are some maintenance tips:
- Regular Cleaning: Keep the wheel sprocket assembly clean from dirt, debris, and grime. Regularly wipe down the sprockets and chain to prevent buildup, which can lead to accelerated wear.
- Lubrication: Apply a suitable lubricant to the chain and sprockets to reduce friction and wear. Lubrication also helps in maintaining smooth operation and preventing corrosion. However, avoid over-lubrication, as excessive grease can attract more dirt.
- Chain Tension: Check the tension of the chain regularly. A loose chain can result in slippage and damage to the sprockets, while an overly tight chain can increase wear and strain on the components. Adjust the chain tension as per the manufacturer’s guidelines.
- Inspection: Periodically inspect the sprockets and chain for signs of wear, damage, or elongation. Replace any worn-out or damaged components promptly to avoid further issues.
- Alignment: Ensure proper alignment of the sprockets and wheels. Misalignment can lead to uneven wear and reduced efficiency. Adjust the alignment as needed to maintain smooth power transmission.
- Replace Worn Parts: Over time, sprockets and chains will wear out due to regular use. Replace worn sprockets or chains with new ones from reputable suppliers to maintain optimal performance.
- Environmental Considerations: In certain applications, exposure to harsh environments or extreme temperatures may require more frequent maintenance and inspection.
By following these maintenance practices, you can extend the lifespan of the wheel sprocket assembly and ensure reliable operation in various applications.
Inspecting a wheel sprocket for Wear and Tear
Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:
- Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
- Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
- Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
- Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
- Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
- Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
- Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
- Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
- Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.
Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.
Calculating Gear Ratio for a wheel sprocket Setup
In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:
Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel
For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:
Gear Ratio = 20 ÷ 60 = 1/3
The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.
It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.
The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.
editor by Dream 2024-04-23
Product Description
1. Description:
Part No.: | 8E9805 |
Machine No.: | 320 |
Description: | Sprocket |
Logo: | Beneparts |
Surface Hardness | 52 ~ 58 |
Color: | Yellow or others |
Production Method: | Casting / Forging |
Material: | 40Mn |
More products:
Bucket tooth: product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade: product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket: product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar: product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html
2. Our products range
3. Our production line:
4.Popular items blow for reference:
Brand | Model | |||
Track Roller, Top Roller, Sprocket, Idler, Track Link, Track Shoes | ||||
PC18-2 | PC20-5/7 | PC30-5/6/7/8 | PC40-5/6/7 | |
PC50/PC55 | PC60-5/6/7 | PC100-5/6/7 | PC120-5-6-7 | |
PC200-3/5/6/7/8 | PC220-3/5/6/7/8 | PC200LC-3/5/6/7/8 | PC220-3/5/6/7/8 | |
PC300-5-6-7 | PC300LC-/5-6-7 | PC350-5/6/7 | PC350LC-5/6/7 | |
PC360-5/6/7 | PC360LC-5/6/7 | PC400-1/3/5/6/7 | PC400LC-1/3/5/6/7 | |
PC450-5/6/7 | PC450LC-5/6/7 | PC600 | PC800 | |
EX30 | EX40 | EX55 | EX60-2/3/5 | |
EX70 | EX100-1/3/5/ | EX120-1/3/5 | EX150 | |
EX200-1/2/3/5 | EX200LC-1/2/3/5 | EX220-1/2/3/5 | EX220LC-1/2/3/5 | |
EX270-1/2/5 | EX270LC-1/2/5 | EX300-1/2/3/5 | EX300LC-1/2/3/5 | |
EX330 | EX330LC | EX400-1/2/3/5 | EX400LC-1/2/3/5 | |
EX450-1/2/3/5 | EX450LC-1/2/3/5 | UH07-7 | UH081 | |
UH083 | UH045 | UH571 | ||
ZAX55 | ZAX70 | ZAX120 | ZAX200 | |
ZAX210 | ZAX230 | ZAX240 | ZAX330 | |
ZAX450 | ||||
DH55 | DH80 | DH130 | DH150 | |
DH220 | DH258 | DH280 | DH300 | |
DH320 | DH360 | DH370 | DH400 | |
DH420 | DH500 | |||
DX300 | DX370 | DX380 | ||
SK035 | SK035SR | SK30 | SK35 | |
SK45 | SK50-1 | SK50-6 | SK55 | |
SK60-3 | SK60-1/2/5 | SK60-8 | SK100 | |
SK120 | SK130-8 | SK200-3/5/8 | SK210 | |
SK230 | SK250 | SK300 | SK320 | |
SK330 | SK350 | SK07N2 | ||
SH35 | SH55 | SH60 | SH65 | |
SH75 | SH100 | SH120 | SH120A3 | |
SH200 | SH220 | SH265 | SH280 | |
SH300 | SH320 | SH340 | SH350 | |
SH430 | LS2800 | |||
HD250 | HD400 | HD450 | HD700 | |
HD770 | HD820 | HD1571 | HD1250 | |
HD1430 | ||||
R55 | R60-5/7/8 | R80 | R130 | |
R150LC-7 | R200 | R210-3 | R220-5 | |
R225-7 | R275 | R290 | R300 | |
R320 | R305 | R360 | R450 | |
R914 | R924 | R934C | R944C | |
CX35 | CX45 | CX55 | CX240 | |
KX35 | KX50 | KX55 | KX80 | |
KX185 | ||||
SWE35 | SWE40 | SWE50 | SWE55 | |
SWE60 | SWE70 | SWE85 | SWE330 | |
IHI30 | IHI35 | IHI80 | IHI85 | |
TB150 | TB175 | |||
FR65 | FR85 | |||
SY65 | SY200 | SY215 | SY330 | |
YC13 | YC35 | YC45 | YC60 | |
YC85 | YC135 | |||
VIO30 YM30 | VIO35 YM35 | VIO40 YM40 | VIO55 YM55 | |
VIO75 YM75 | ||||
D3B D3C | D4 | D4D | D4E | |
D4H | D5 | D5B | D5C | |
D5H | D5M | D5N | D6 | |
D6C | D6D | D6R | D6H | |
D6T | D7G | D7R | D7H | |
D8N | D8L | D8T | D8R | |
D8H | D8K | D9L | D9N | |
D9R | D9T | D10N | D10R | |
D10T | D11N | D11R | ||
D20 | D31 | D37EX-21 | D40 | |
D41P-6 | D41E-6 | D50 | D53 | |
D51EX-22 | D60 | D65 | D65-12 | |
D61EX-12 | D65EX-12 | D65PX-12 | D80 | |
D85 | D85EX-15 | D85-21 | D155 | |
D155A-1 | D155A-2 | D155A-3 | D155A-5 | |
D155-6 | D275 | D355A-3 | D375-5 | |
BD2G |
5. Our warehouse:
6.Company information
HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc.
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Sprocket |
---|---|
Application: | Excavator |
Certification: | CE |
Customization: |
Available
| Customized Request |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
Best Lubrication Practices for wheel sprocket Systems
Proper lubrication is essential for maintaining the efficiency and longevity of wheel sprocket systems. The lubrication practices can vary depending on the specific application and the environment in which the system operates. Here are some best practices for lubricating wheel sprocket systems:
- Cleanliness: Before applying any lubricant, ensure that the wheel sprocket surfaces are clean and free from dirt, debris, and old lubricant residue. Cleaning the components helps prevent contaminants from mixing with the lubricant and causing additional wear.
- Choose the Right Lubricant: Select a lubricant specifically designed for the wheel sprocket system. Consider factors such as load, speed, temperature, and environmental conditions when choosing the appropriate lubricant. Some systems may require grease, while others may need oil-based lubricants.
- Apply Adequate Amount: Apply the lubricant in the right quantity to ensure proper coverage of the contacting surfaces. Too little lubricant may not provide sufficient protection, while too much can lead to excess heat and waste.
- Regular Lubrication Schedule: Establish a maintenance schedule for lubrication based on the operating conditions of the system. In high-demand applications, more frequent lubrication may be necessary to prevent premature wear.
- Monitor and Reapply: Regularly monitor the condition of the wheel sprocket system and observe any signs of inadequate lubrication, such as increased friction or unusual noise. Reapply lubricant as needed to maintain optimal performance.
- Re-lubrication After Cleaning: If the wheel sprocket system is cleaned, ensure that fresh lubricant is applied after cleaning to restore the protective layer.
- Consider Lubrication Type: Depending on the application, consider using dry lubricants or solid lubricants for environments where dust and dirt accumulation may be a concern.
It’s essential to follow the manufacturer’s recommendations and guidelines for lubrication. Additionally, consult with lubrication experts or equipment suppliers for specific recommendations based on your wheel sprocket system’s unique requirements.
Vertical Power Transmission with wheel sprocket System
Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:
- Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
- Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
- Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
- Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
- Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.
Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.
Role of a wheel sprocket in a Mechanical System
In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:
1. Wheel:
The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:
- Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
- Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
- Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
- Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.
2. Sprocket:
A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:
- Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
- Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
- Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
- Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.
Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.
editor by CX 2024-04-09
Product Description
1. Description:
Part No.: | 8E9805 |
Machine No.: | 320 |
Description: | Sprocket |
Logo: | Beneparts |
Surface Hardness | 52 ~ 58 |
Color: | Yellow or others |
Production Method: | Casting / Forging |
Material: | 40Mn |
More products:
Bucket tooth: product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade: product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket: product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar: product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html
2. Our products range
3. Our production line:
4.Popular items blow for reference:
Brand | Model | |||
Track Roller, Top Roller, Sprocket, Idler, Track Link, Track Shoes | ||||
PC18-2 | PC20-5/7 | PC30-5/6/7/8 | PC40-5/6/7 | |
PC50/PC55 | PC60-5/6/7 | PC100-5/6/7 | PC120-5-6-7 | |
PC200-3/5/6/7/8 | PC220-3/5/6/7/8 | PC200LC-3/5/6/7/8 | PC220-3/5/6/7/8 | |
PC300-5-6-7 | PC300LC-/5-6-7 | PC350-5/6/7 | PC350LC-5/6/7 | |
PC360-5/6/7 | PC360LC-5/6/7 | PC400-1/3/5/6/7 | PC400LC-1/3/5/6/7 | |
PC450-5/6/7 | PC450LC-5/6/7 | PC600 | PC800 | |
EX30 | EX40 | EX55 | EX60-2/3/5 | |
EX70 | EX100-1/3/5/ | EX120-1/3/5 | EX150 | |
EX200-1/2/3/5 | EX200LC-1/2/3/5 | EX220-1/2/3/5 | EX220LC-1/2/3/5 | |
EX270-1/2/5 | EX270LC-1/2/5 | EX300-1/2/3/5 | EX300LC-1/2/3/5 | |
EX330 | EX330LC | EX400-1/2/3/5 | EX400LC-1/2/3/5 | |
EX450-1/2/3/5 | EX450LC-1/2/3/5 | UH07-7 | UH081 | |
UH083 | UH045 | UH571 | ||
ZAX55 | ZAX70 | ZAX120 | ZAX200 | |
ZAX210 | ZAX230 | ZAX240 | ZAX330 | |
ZAX450 | ||||
DH55 | DH80 | DH130 | DH150 | |
DH220 | DH258 | DH280 | DH300 | |
DH320 | DH360 | DH370 | DH400 | |
DH420 | DH500 | |||
DX300 | DX370 | DX380 | ||
SK035 | SK035SR | SK30 | SK35 | |
SK45 | SK50-1 | SK50-6 | SK55 | |
SK60-3 | SK60-1/2/5 | SK60-8 | SK100 | |
SK120 | SK130-8 | SK200-3/5/8 | SK210 | |
SK230 | SK250 | SK300 | SK320 | |
SK330 | SK350 | SK07N2 | ||
SH35 | SH55 | SH60 | SH65 | |
SH75 | SH100 | SH120 | SH120A3 | |
SH200 | SH220 | SH265 | SH280 | |
SH300 | SH320 | SH340 | SH350 | |
SH430 | LS2800 | |||
HD250 | HD400 | HD450 | HD700 | |
HD770 | HD820 | HD1571 | HD1250 | |
HD1430 | ||||
R55 | R60-5/7/8 | R80 | R130 | |
R150LC-7 | R200 | R210-3 | R220-5 | |
R225-7 | R275 | R290 | R300 | |
R320 | R305 | R360 | R450 | |
R914 | R924 | R934C | R944C | |
CX35 | CX45 | CX55 | CX240 | |
KX35 | KX50 | KX55 | KX80 | |
KX185 | ||||
SWE35 | SWE40 | SWE50 | SWE55 | |
SWE60 | SWE70 | SWE85 | SWE330 | |
IHI30 | IHI35 | IHI80 | IHI85 | |
TB150 | TB175 | |||
FR65 | FR85 | |||
SY65 | SY200 | SY215 | SY330 | |
YC13 | YC35 | YC45 | YC60 | |
YC85 | YC135 | |||
VIO30 YM30 | VIO35 YM35 | VIO40 YM40 | VIO55 YM55 | |
VIO75 YM75 | ||||
D3B D3C | D4 | D4D | D4E | |
D4H | D5 | D5B | D5C | |
D5H | D5M | D5N | D6 | |
D6C | D6D | D6R | D6H | |
D6T | D7G | D7R | D7H | |
D8N | D8L | D8T | D8R | |
D8H | D8K | D9L | D9N | |
D9R | D9T | D10N | D10R | |
D10T | D11N | D11R | ||
D20 | D31 | D37EX-21 | D40 | |
D41P-6 | D41E-6 | D50 | D53 | |
D51EX-22 | D60 | D65 | D65-12 | |
D61EX-12 | D65EX-12 | D65PX-12 | D80 | |
D85 | D85EX-15 | D85-21 | D155 | |
D155A-1 | D155A-2 | D155A-3 | D155A-5 | |
D155-6 | D275 | D355A-3 | D375-5 | |
BD2G |
5. Our warehouse:
6.Company information
HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc.
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Sprocket |
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Application: | Excavator |
Certification: | CE |
Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
|
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Compatibility of Chain Sprockets with Wheels
In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:
- Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
- Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
- Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
- Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
- Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
- Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.
It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.
Special Considerations for Using a wheel sprocket System in Off-Road Vehicles
Off-road vehicles operate in rugged and challenging environments, which can put additional stress on the wheel sprocket system. Here are some special considerations to keep in mind when using a wheel sprocket system in off-road vehicles:
- Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
- Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
- Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
- Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
- Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
- Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
- Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
- Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
- Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.
By taking these special considerations into account, the wheel sprocket system in off-road vehicles can withstand the demands of rough terrains and provide reliable performance in challenging environments.
Eco-Friendly Materials for Manufacturing Wheels and Sprockets
Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:
1. Recycled Materials:
Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.
2. Biodegradable Materials:
Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.
3. Sustainable Composites:
Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.
4. Natural Materials:
In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.
5. Low-Toxicity Materials:
Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.
When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.
editor by CX 2024-03-29
Product Description
Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld On Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket
European standard sprockets |
|
DIN stock bore sprockets & plateheels |
03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 |
03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 |
|
DIN finished bore sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 20B-1 |
stainless steel sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 |
taper bore sprockets |
3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″ |
cast iron sprockets |
06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 |
platewheels for conveyor chain |
20×16mm 30×17.02mm P50 P75 P100 |
table top wheels |
P38.1 |
idler sprockets with ball bearing |
8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″ |
double simplex sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 |
American standard sprockets |
|
ASA stock bore sprockets |
-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200 |
finished bore sprockets |
|
stainless steel sprockets |
60 |
double single sprockets&single type Csprockets |
|
taper bore sprockets |
35 35-2 -2 50 50-2 60 60-2 80 80-2 |
double pitch sprockets |
2040/2042 2050/2052 2060/2062 2080/2082 |
sprockets with split taper bushings |
40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2 |
sprockets with QD bushings |
35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 |
Japan standard sprockets |
|
JIS stock sprockets |
140 160 |
finished bore sprockets |
FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B |
double single sprockets |
40SD 50SD 60SD 80SD 100SD |
double pitch sprockets |
|
speed-ratio sprockets |
C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12 |
idler sprockets |
35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H |
table top sprockets |
P38.1 |
Material available |
Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements. |
Surface treatment |
Blacking, galvanization, chroming, electrophoresis, color painting, … |
Heat treatment |
High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, … |
Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote:We will give you the best price within 24 hours
3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization:Short delivery time
Related products:
Factory:
Standard Or Nonstandard: | Standard |
---|---|
Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface |
Manufacturing Method: | Rolling Gear |
Toothed Portion Shape: | Spur Gear |
Material: | Stainless Steel |
Compatibility of Chain Sprockets with Wheels
In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:
- Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
- Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
- Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
- Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
- Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
- Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.
It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.
Vertical Power Transmission with wheel sprocket System
Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:
- Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
- Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
- Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
- Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
- Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.
Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.
How Does a wheel sprocket Assembly Transmit Power?
In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:
1. Input Source:
The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.
2. Wheel Rotation:
When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.
3. Sprocket Engagement:
Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.
4. Chain Rotation:
As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.
5. Driven Component:
The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.
6. Power Transmission:
As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.
7. Output and Operation:
The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.
Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.
editor by CX 2023-10-07
Item Description
Transmission Components Sprockets Manufacturer Cost C45 Carbon Stainless steel Equipment Electric Auto Motor Package Hub Wheels Forged Wheel Loafer Plate Roller Chain Sprocket
Customization procedure
one.Offer documentation:CAD, DWG, DXF, PDF,3D product ,Action, IGS, PRT
2.Quotation:We will give you the very best value inside 24 hours
3.Place an get:Validate the cooperation details and signal the deal, and supply the labeling services
4.Processing and customization:Short shipping and delivery time
Associated goods:
Manufacturing facility:
European standard sprockets
|
|
DIN stock bore sprockets & plateheels
|
03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3 |
03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3 |
|
DIN finished bore sprockets
|
06B-1 08B-1 10B-1 12B-1 16B-1 20B-1
|
stainless steel sprockets
|
06B-1 08B-1 10B-1 12B-1 16B-1
|
taper bore sprockets
|
3/8"×7/32" 1/2"×5/16" 5/8"×3/8" 3/4"×7/16" 1"×17.02mm 1 1/4"×3/4"
|
cast iron sprockets
|
06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
|
platewheels for conveyor chain
|
20×16mm 30×17.02mm P50 P75 P100
|
table top wheels
|
P38.1
|
idler sprockets with ball bearing
|
8×1/8" 3/8"×7/32" 1/2"×1/8" 1/2"×3/16" 1/2"×5/16" 5/8"×3/8" 5/8"×3/8" 5/8"×3/8" 3/4"×7/16" 3/4"×7/16" 1"×17.02mm 1 1/4"×3/4"
|
double simplex sprockets
|
06B-1 08B-1 10B-1 12B-1 16B-1
|
American standard sprockets
|
|
ASA stock bore sprockets
|
25 35 35-2 35-3 41 40 40-2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240 |
finished bore sprockets
|
35 41 40 50 60 80 100
|
stainless steel sprockets
|
25 35 40 50 60
|
double single sprockets&single type Csprockets
|
40 50 60 80
|
taper bore sprockets
|
35 35-2 41 40 40-2 50 50-2 60 60-2 80 80-2 100 120 140 160
|
double pitch sprockets
|
2040/2042 2050/2052 2060/2062 2080/2082
|
sprockets with split taper bushings
|
35 41 40 40 40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2 140 160 200
|
sprockets with QD bushings
|
35 35-1 35-2 41 40 40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 120 140 160 200
|
Japan standard sprockets
|
|
JIS stock sprockets
|
25 35 40 50 60 80 100 120 140 160
|
finished bore sprockets
|
FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B
|
double single sprockets
|
40SD 50SD 60SD 80SD 100SD
|
double pitch sprockets
|
2042 2052 2062 2082 2040 2050 2060 2080
|
speed-ratio sprockets
|
C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12
|
idler sprockets
|
35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H
|
table top sprockets
|
P38.1
|
###
Material available
|
Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.
|
Surface treatment
|
Blacking, galvanization, chroming, electrophoresis, color painting, …
|
Heat treatment
|
High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …
|
###
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European standard sprockets
|
|
DIN stock bore sprockets & plateheels
|
03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3 |
03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3 |
|
DIN finished bore sprockets
|
06B-1 08B-1 10B-1 12B-1 16B-1 20B-1
|
stainless steel sprockets
|
06B-1 08B-1 10B-1 12B-1 16B-1
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taper bore sprockets
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3/8"×7/32" 1/2"×5/16" 5/8"×3/8" 3/4"×7/16" 1"×17.02mm 1 1/4"×3/4"
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cast iron sprockets
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06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
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platewheels for conveyor chain
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20×16mm 30×17.02mm P50 P75 P100
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table top wheels
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P38.1
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idler sprockets with ball bearing
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8×1/8" 3/8"×7/32" 1/2"×1/8" 1/2"×3/16" 1/2"×5/16" 5/8"×3/8" 5/8"×3/8" 5/8"×3/8" 3/4"×7/16" 3/4"×7/16" 1"×17.02mm 1 1/4"×3/4"
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double simplex sprockets
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06B-1 08B-1 10B-1 12B-1 16B-1
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American standard sprockets
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ASA stock bore sprockets
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25 35 35-2 35-3 41 40 40-2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240 |
finished bore sprockets
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35 41 40 50 60 80 100
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stainless steel sprockets
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25 35 40 50 60
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double single sprockets&single type Csprockets
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40 50 60 80
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taper bore sprockets
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35 35-2 41 40 40-2 50 50-2 60 60-2 80 80-2 100 120 140 160
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double pitch sprockets
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2040/2042 2050/2052 2060/2062 2080/2082
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sprockets with split taper bushings
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35 41 40 40 40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2 140 160 200
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sprockets with QD bushings
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35 35-1 35-2 41 40 40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 120 140 160 200
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Japan standard sprockets
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JIS stock sprockets
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25 35 40 50 60 80 100 120 140 160
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finished bore sprockets
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FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B
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double single sprockets
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40SD 50SD 60SD 80SD 100SD
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double pitch sprockets
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2042 2052 2062 2082 2040 2050 2060 2080
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speed-ratio sprockets
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C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12
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idler sprockets
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35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H
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table top sprockets
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P38.1
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Material available
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Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.
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Surface treatment
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Blacking, galvanization, chroming, electrophoresis, color painting, …
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Heat treatment
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High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …
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What is a roller chain?
What is a roller chain? A roller chain is a transmission system that transmits power from one shaft to another. Internal lubricant helps chains last longer and are interchangeable. Chains are usually made of carbon or alloy steel. Stainless steel is sometimes used in food processing machinery or in environments where lubrication is problematic. Brass and nylon are also sometimes used. If you need to slow down the machine, nylon chains can be used.
Roller chains are used to transmit power from one shaft to another
Generally speaking, the life of a roller chain is limited by three main factors: wear, corrosion, and fatigue. These can be minimized by following some simple guidelines. For optimum performance, the roller chain must be lubricated. Proper lubrication reduces friction and extends product life. Remember that corrosion and wind resistance can adversely affect lubrication, so protect the product properly.
A chain is a mechanical device used to transmit power from one shaft to another. The chain consists of a series of steel plates called bushings. Bushings are attached to the roller chain by pins or bushings. The block and bushing are held together by pins or bushings C riveted to the outer link D. The chain is also attached to the sprocket and bucket by pins or hooks. Chain pitch is measured between hinge centers, usually denoted p.
There are three types of chains: single-strand standard series, multi-strand standard series, and silent chain. Single strand chains are the most common type and cover a wide range of drive loads. Multi-strand chains provide greater power capacity without increasing chain pitch or line speed. An inverted tooth chain is a variant of a single-strand chain that eliminates the noise caused by pitch-related friction.
The inner and outer plates of the roller chain drive are made of steel. The rollers are positioned evenly between the chain links and are fastened to the sprockets. In addition, the rollers can rotate freely within the bushing. The chain links are arc-shaped and mesh with the sprocket teeth to transmit power through the chain.
Chain drives are another common way of transmitting mechanical power. These are the simplest forms of power transmission and are used on conveyor belts and other low-speed applications. The chain wraps around the sprocket and passes through the sprocket whose teeth mesh with the links. This mechanism transfers mechanical power from one shaft to another, increasing speed.
They are interchangeable
There are many different types of roller chains, but most are made of steel. Although they have their own advantages and features, they are generally interchangeable. You can buy different kinds of roller chains from domestic and foreign manufacturers, and you can choose the one that best suits your needs. Bearing Services can help you choose the right bearing for your application needs and budget. Here are some important things to consider before buying a roller chain. Here are some tips to make it easier for you to buy the right type of chain.
When choosing the right roller chain, be sure to consult the available size charts. Depends on how much chain you need to move the load you need to move. Remember that roller chains can be manufactured to fit a variety of machines and must meet your specific needs. Also, the chain should be long enough for the machine you are using. Make sure to buy a chain made of high-quality materials.
Double pitch roller chains have a flat top surface and are used in many different conveying applications. Double-pitch load-carrying roller chains, also known as oversized roller double-pitch chains, have rollers that extend beyond the sidebars to carry products. Double pitch drive series roller chains are used in elevators, long conveyor drives, agricultural machinery, and commercial sprinkler systems.
The tensile strength of a roller chain is a key factor to consider before purchasing a chain. The tensile strength of a chain is a function of the maximum force the chain can withstand before breaking. The three different types of tensile strength represent the force a chain can withstand without breaking. Each chain also has different strengths that can determine the type of chain you need.
The outer and inner links of the roller chain are designed for bearings. This allows the chain to be paired or unpaired with its internal links. The outer link has a pin, and the inner and outer pins are press-fit into the connecting plate. These links are usually made of steel and have a tensile strength of about 20 times their weight. The fatigue strength of two-pitch offset links is the same as that of the base chain.
They reduce wear with internal lubricants
In a roller chain, the pins and bushings rotate inside the chain without lubricant on the outside. They are in contact with the teeth of the sprocket and can easily wear out if not lubricated. The plates that connect the links and pivot about the pins can also rub against each other and cause wear. This is where lubricants come in handy. Without lubricant, the bare metal of the plate and bushing would rub against each other.
The lubricant should have the appropriate viscosity to penetrate critical internal surfaces and form an effective oil film. Recommended viscosities are listed in Table 1. Lubricants must be clean and non-corrosive. For roller chains, a good quality non-clean petroleum base oil is sufficient. While defoamers are not required, other additives such as antioxidants and extreme pressure inhibitors may be useful. However, impure oils should be avoided due to the risk of damage.
The shape of the spray head 10 overlaps with a conventional drive chain 12. The drive chain includes a plurality of rollers 24 and roller link plates 26. Each roller includes a roller pin 29 and is connected to a pair of pin link plates 28. Most drive chains have critical wear points on the sides of the roller pins 29. The shape of the spray head 10 prevents overspray onto the central portion of the roller.
In addition to preventing wear, these chains have unique specifications. Manufacturer CZPT requires raw material suppliers to certify that their products meet standards set by the American Society of Mechanical Engineers (ASME). CZPTs do not accept uncertified raw materials. For safety, the machine must be turned off before attempting to measure the chain. After the system is shut down, the measurement process should be completed in accordance with safety procedures.
General spray oil has lubricating properties, but is not as good as other types of chain lubricants. These are typically used for rust protection and include antioxidant chemicals. Generally, they are inexpensive and widely available in retail stores. However, they have the disadvantage of being very penetrating and difficult to apply evenly. Oil cannot stay on the chain as it spins, which can accelerate wear and corrosion.
They can be used to speed up or slow down machines
Typically, roller chains are chains used to move mechanical system components. Unlike belts, roller chains can be used to speed up or slow down a machine. The main difference between belts and roller chains is the lubrication process. Belts use lubrication to help them move at a constant speed, but should not exceed the critical speed of the roller chain. This critical speed is not easy to determine and lubrication is critical to its life.
A roller chain is a chain consisting of a steel bushing that holds the inner plate A and pins C together. Pin C is riveted to outer link D, while roller R surrounds each bushing B. The teeth of the sprocket are supported on the rollers. They spin freely on pins and bushings, reducing friction.
The chains can be single-stranded, double-stranded, or multi-stranded. The rated power capacity of the single strand chain can meet various drive load requirements. Multi-strand chains provide higher power capacity without increasing chain pitch or line speed. The silent chain, also known as the inverted tooth chain, consists of a series of toothed chainplates. The pins of the chain are pressed into the wide ends of the sidebars and outer links.
Although roller chains are a common mechanical component, they can fail under certain conditions. The most common cause of excessive wear is wrong to load sizing. Each manufacturer sets a maximum workload for its product. A chain that is too small for the load carried will not run smoothly and may cause premature failure. Chains can also fail due to rust or improper maintenance.
There are many ways to choose the correct size roller chain. The easiest way to choose the right one is to use a horsepower chart to determine the speed of the motor. RPM will determine the size of the chain and the number of teeth on the drive sprocket. Conveyor chains offer a variety of options to move products horizontally or vertically, even around bend radii.
Product Description
Plastic Sprockets Industrial Double Pitch Single ANSI Plate Hub Loafer Crucial Light-weight Excellent Price Higher Quality Tooth Roller Chain Ideal Suppliers Sprocket
Company of Sprocket, Chain sprockets, wheel and sprocket, travel sprocket, sprocket wheel, taper lock sprocket, gear sprocket, idle sprocket, motorcycle sprocket and stainless steel sprocket, can interchange and substitute with martin size sprocket, jt dimensions sprockets, did dimension chain sprocket and so on.
Preserve your system on the chopping edge with ep sprockets and learn different high quality makes. Ep sprockets are higher-good quality heat-dealt with steel to face up to large shock hundreds, resist dress in and supply a lengthy support life. Alloy and stainless metal sprockets are also available for extra corrosion resistance and food-quality apps
Ep prefabricated metal sprockets are manufactured of C1045 steel, induction hardened or heat-treated steel, 400 – 500 BHN hardness. Make sure you specify the materials you want. Until otherwise asked for, the outside the house diameter of the hub must be enough to accommodate the necessary holes and keyways. Keys to these objects are not supplied except if requested or put in on the shaft. Split sprockets for welding or break up sprockets for bolts supply an cost-effective way to set up sprockets on shafts the place elimination of the shaft assembly is prohibited. Numerous measurements of sprockets are geared up with holes, keyways, and set screws. Discs or partly accomplished sprockets are also stocked. For extended sprockets and idlers, specify the chain dimension utilised.
Solution Description
Product Name | Sprocket | Place of origin | China |
Manufacturer | Mighty | Material | 304 Stainless Metal ,Metal |
Bore Type | Pilot Bore,concluded bore with keyway | Area treatment method | Blacking,Tooth heat treatment method |
Major Goods:
Timing belt pulleys, timing bars, timing belt clamping plates.
Locking factors and shrink discs: could be different for Ringfeder, Sati, Chiaravalli, BEA, KBK, Tollok, and so forth.
V belt pulleys and taper lock bush.
Sprockets, loafer, and plate wheels.
Gears and racks: spur gear, helical gear, bevel equipment, worm equipment, gear rack.
Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, NM coupling, FCL coupling, GE coupling, rigid and versatile coupling, jaw coupling, disc coupling, multi-beam coupling, common joint, torque limiter, shaft collars.
Forging, Casting, Stamping Parts.
Other customized power transmission products and Machining Parts (OEM).
Benefit:
one. Factory directly source , we can continue to offer a stable supply
2. Numerous several years CZPT experience , best high quality guaranteed by experienced staff, managing system and status of services.
three. Aggressive and sensible price
4. OEM support, we can do as your drawings or samples
5. Quality Ensure, 100% examine before supply
6. Very good after-sale services, Our wokers are all specialist and all can speak English.
seven. Well timed delivery, We have many extended cooperation supplier. offer A single-Quit service
eight. Higher-tech CNC Equipment
9. Unbiased Engineering Department
ten.Kinds of surface area treatment method—Zinc Plating, Powder Coating, Anodizing, Chrome Plate, RoHs .etc .
Keep your method on the chopping edge with ep sprockets and learn distinct top quality brands. Ep sprockets are high-top quality heat-treated metal to stand up to large shock masses, resist wear and offer a prolonged support existence. Alloy and stainless steel sprockets are also available for additional corrosion resistance and meals-grade applications
System performance is hugely dependent on the interaction of the sprockets, which implies that the sprockets you decide on travel the accomplishment of your operation. Make the appropriate and straightforward choice with ep’s sprockets. Tsubaki provides chain and sprocket production capabilities. The chain meshes nicely with the sprockets for lengthy provider life and reputable efficiency. This signifies lengthy-term financial savings and true price for your operations. Reduce routine maintenance downtime, improve productivity and lessen substitution costs
Product Description
Roller Chain Sprocket for Bike Kit CD70 Idler Tooth 8 Speed 250 Bicycle Freewheel a thousand Cc Motor Conveyor Electric powered Scooter Sprockets
Manufacturer of Sprocket, Chain sprockets, wheel and sprocket, drive sprocket, sprocket wheel, taper lock
sprocket, gear sprocket, idle sprocket, motorbike sprocket and stainless metal sprocket, can interchange and replace with martin dimension sprocket, jt dimensions sprockets, did size chain sprocket and so on.
Sprockets are toothed, profiled wheels that mesh with the chain to transmit movement. Our sprockets are custom made fabricated substantial-energy aluminum, black anodized for superior performance. Flat sprockets consist of ep designs and are compatible with all other components. Blade Sprockets are 6061-T6 Aluminum Hub Sprockets are 7075-T6 Aluminum Tooth Laser Appropriate #25 or #25H Roller Chains Engraved On Each and every Sprocket Now Effortless To Use With Our Chain Tube Through Pipe
Maintain your system on the chopping edge with ep sprockets and find out distinct top quality makes. Ep sprockets are high-good quality warmth-treated steel to face up to heavy shock hundreds, resist put on and offer a lengthy support daily life. Alloy and stainless metal sprockets are also accessible for extra corrosion resistance and foodstuff-grade applications