Product Description
1,Durable and high Quality.
2,Nice-looking packing.
3,Prompt delivery.
4,Wide range of parts for more models available.
5,OEM production welcome
6,Most competitive wholesale prices.
7. One stop buying service provided.
We supply wide rang of sprockets and chain kit for motorcycles from 50cc to 250cc including cubs,moped,off road etc. For more infomation,welcome to contact us.
Our company is located in HangZhou and specialized in manufacturing and trading of moto parts and accessories.We could supply the parts for the popular Japanese brand,Chinese brands and Indian brand motorcycles.
With an experienced and professional team, we have exported our products to many countries and regions all over the world, especially Latin America,Middle East,East Europe and Africa.Our products enjoy a good reputation among our customers. We welcome customers, business associations and friends from all parts of the world to contact us and seek cooperation for mutual benefits.
FAQ:
1. Why choose us?
We are professional in the moto parts business in China mianland. We are confident that with our experience,quality,service can give our customers complete satisfaction.
2. MOQ:
It is between 100 or 200pcs or sets,it depends on the parts. For some parts,200pcs is a start,for some big parts,for 50pcs,there is no problem.
3.Mode of Delilivery
it could be by air,by sea (LCL,FCL) or by express (DHL/UPS/TNT/FEDEX).
we can delivery it according to your option.
4. Delivery time:
We could make delivery within 15 or 20 days after your deposit payment. Also it depends on what kind of parts you buy. For some parts,if we have stock,it will be very quick,one week will be ok.
5. Payment:
we accept T/T payment,L/C and Western union. Actually,we use T/T more,namely by 30% deposit,balance could be paid before or after loading.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | We Offer Warranty for Our Products |
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| Warranty: | 10000km |
| Type: | Sprocket |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Calculating Torque Requirements for a wheel sprocket Assembly
Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:
- 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
- 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
- 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
- 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
- 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)
It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.
Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.
Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel
Yes, in many cases, a belt sprocket can be used in place of a chain sprocket with a wheel, provided that the system is designed to accommodate the change.
Both chain sprockets and belt sprockets serve the same fundamental purpose of transferring rotational motion and power between the wheel and the driven component. However, there are some important considerations to keep in mind when replacing a chain sprocket with a belt sprocket:
- Alignment: Belt sprockets and chain sprockets must be aligned properly with the wheel to ensure smooth and efficient power transmission. Any misalignment can cause premature wear and reduce the system’s overall performance.
- Tension: Chain-driven systems require specific tension to prevent slack and maintain proper engagement between the sprockets and the chain. Belt-driven systems, on the other hand, require appropriate tension to prevent slippage. Ensuring the correct tension for the specific type of sprocket is crucial for reliable operation.
- Load Capacity: Consider the load capacity and torque requirements of the system when selecting a belt sprocket. Belt sprockets may have different load-carrying capabilities compared to chain sprockets, and using the wrong type can lead to premature wear or failure.
- Speed and RPM: Belt-driven systems may have different operating speeds and RPM limits compared to chain-driven systems. Ensure that the selected belt sprocket can handle the desired rotational speed without exceeding its design limitations.
- System Design: Changing from a chain-driven system to a belt-driven system (or vice versa) may require modifications to the overall system design, including the size of the sprockets and the layout of the system. Consult with an engineer or a qualified professional to ensure that the replacement is appropriate and safe.
Overall, replacing a chain sprocket with a belt sprocket can be a viable option in certain applications. However, it’s essential to consider the factors mentioned above and evaluate the compatibility of the new sprocket with the existing system to achieve optimal performance and longevity.
Calculating Gear Ratio for a wheel sprocket Setup
In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:
Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel
For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:
Gear Ratio = 20 ÷ 60 = 1/3
The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.
It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.
The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.
editor by Dream 2024-04-27
Product Description
Product Description
A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.
Product Parameters
| product | high precision Taper Bushing Sprocket |
| bore | pilot bore ,taper bore , finished bore and special bore |
| material | stainless steal / steel / iron / brass / bronze / aluminum /as requirement |
| surface treatment | Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on |
| heat treatment | High frequency quenching and so on |
| processing | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| certificate | ISO 9001 , SGS |
| products available | gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing |
| package | brown paper ,oiled paper , carton box ,wooden box ,as requirement |
| advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| lead time | within 15 days samples. 30-45days offcial order |
workshop & equipment
Application Field
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .After-sales support
Production process
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
30-40 working days as usual
FAQ
1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment.
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket
Proper alignment between a wheel and its corresponding sprocket is crucial for the smooth and efficient operation of the wheel sprocket system. Misalignment can lead to increased wear, noise, and reduced performance. Here are some steps to ensure proper alignment:
- Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
- Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
- Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
- Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
- Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
- Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
- Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
- Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.
Proper alignment is essential for the long-term performance and reliability of the wheel sprocket system. By following these steps and conducting regular maintenance, you can ensure that the wheel sprocket work together harmoniously, providing efficient power transmission and minimizing wear and tear.
Using wheel sprocket Assembly in Robotics and Automation
Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:
- Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
- Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
- Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
- Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
- Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
- Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
- High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.
Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:
- Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
- Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
- Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
- Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
- Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.
The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.
Can a wheel sprocket System be Used in Bicycles and Other Vehicles?
Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.
The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.
The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.
Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.
The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.
editor by Dream 2024-04-26
Product Description
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Product |
Standard Double Pitch Roller chain |
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Material |
40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel. |
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Types |
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on. |
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Series |
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series. |
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Short pitch precision roller chain |
Simplex Roller Chains&Bushing Chains: 04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2 04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3 |
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Chain link type |
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. |
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Our Products Advantage |
1. Every step from production order to the packing process has a strict quality inspection. |
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
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| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does the choice of chain attachment type affect the versatility of a transmission chain?
The choice of chain attachment type has a significant impact on the versatility and functionality of a transmission chain. Here’s a detailed answer to the question:
The attachment type refers to the specific design or configuration of the links or plates at the ends of the transmission chain. Different attachment types are available to accommodate various applications, equipment, and industry requirements. The selection of the right attachment type affects the chain’s versatility in the following ways:
1. Connection and Compatibility: The chain attachment type determines how the chain connects and interacts with other components in the system. It should be compatible with the equipment, sprockets, gears, or other mechanisms to ensure proper functioning and power transmission. Different attachment types may be required for different machinery or applications, such as conveyors, elevators, or industrial machinery.
2. Load Capacity and Strength: The attachment type influences the load capacity and strength of the transmission chain. Some attachment designs provide increased load-bearing capacity, allowing the chain to handle heavy loads or withstand high-torque applications. By choosing the appropriate attachment type, the chain’s versatility can be enhanced to suit a wide range of load requirements.
3. Flexibility and Adaptability: Certain attachment types offer greater flexibility and adaptability in terms of accommodating variations in equipment design or layout. They may allow for easier adjustment, tensioning, or lengthening of the chain to fit specific requirements. This flexibility enables the chain to be more versatile and adaptable to different configurations or changes in the operating environment.
4. Specific Application Requirements: Depending on the application, specific chain attachment types may be necessary to meet industry standards, safety regulations, or operational needs. For example, certain industries may require specialized attachments to ensure proper alignment, positioning, or engagement with specific components or materials. Choosing the appropriate attachment type ensures compliance with these requirements, enhancing the chain’s versatility for specific applications.
5. Easy Maintenance and Replacement: The choice of attachment type can also impact the ease of maintenance and replacement of the transmission chain. Some attachment designs allow for quick and convenient disassembly or replacement of damaged or worn-out chain links or plates. This facilitates efficient maintenance and reduces downtime, contributing to the overall versatility and reliability of the chain.
When selecting a transmission chain, it’s crucial to consider the specific attachment type required for the intended application. Factors such as load capacity, compatibility with equipment, ease of maintenance, and industry standards should be considered to ensure optimal versatility and performance of the transmission chain.
How does the speed of rotation affect the choice of transmission chain?
The speed of rotation is an important factor to consider when selecting a transmission chain for a specific application. Here’s a detailed answer to the question:
1. Fatigue and Wear: The speed of rotation directly affects the fatigue and wear characteristics of a transmission chain. Higher rotational speeds result in increased cyclic loading and wear on the chain’s components. Therefore, it is crucial to choose a chain that is designed to handle the anticipated speed and associated fatigue stresses.
2. Lubrication and Cooling: Faster rotational speeds generate more heat due to friction between the chain and the sprockets. Adequate lubrication is essential to minimize friction, reduce heat buildup, and maintain the chain’s performance and longevity. Additionally, some high-speed applications may require additional cooling mechanisms to dissipate heat effectively.
3. Centrifugal Forces: As the rotational speed increases, centrifugal forces become more significant. These forces can affect the chain’s stability, tension, and overall performance. Chains designed for high-speed applications are engineered to withstand the increased centrifugal forces and maintain proper tension during operation.
4. Dynamic Balance: High-speed rotation may introduce dynamic imbalances in the transmission system, leading to vibrations and decreased system efficiency. Special attention should be given to selecting a transmission chain with proper dynamic balance characteristics to minimize vibrations and ensure smooth operation.
5. Material and Design: Chains for high-speed applications often require specific materials and design features to accommodate the increased rotational forces and maintain reliability. High-strength alloys, precise manufacturing tolerances, and advanced surface treatments may be employed to enhance the chain’s performance and durability at high speeds.
When selecting a transmission chain, it is crucial to consider the manufacturer’s recommendations and specifications regarding maximum allowable speeds. Factors such as the application’s operational requirements, anticipated rotational speed, load, and environmental conditions should all be taken into account to ensure the chosen chain is suitable for the specific high-speed application.
What are the key components of a transmission chain?
A transmission chain consists of several key components that work together to transmit power and motion efficiently. The main components of a transmission chain include:
- Inner Plates: These are flat metal plates with holes or slots for connecting the other components of the chain.
- Outer Plates: Similar to inner plates, outer plates provide additional strength and support to the chain.
- Pins: The pins hold the inner and outer plates together, creating a flexible link between them. They play a crucial role in maintaining the integrity and functionality of the chain.
- Bushings: Bushings are cylindrical components that fit into the holes of the inner and outer plates. They provide a smooth surface for the chain to rotate around the pins.
- Rollers: Rollers are cylindrical elements that fit between the inner plates and the bushings. They reduce friction and enable smooth movement as the chain engages with the sprockets.
- Solid Bushings (optional): In some transmission chains, solid bushings may be used instead of bushings with holes. Solid bushings provide additional strength and stability to the chain.
- Sprockets: Sprockets are toothed wheels that engage with the rollers of the transmission chain. They transfer power and motion to the chain, enabling it to drive various machinery and equipment.
These components work together to form a continuous loop that transmits power from the driving sprocket to the driven sprocket, allowing the chain to transfer rotational motion and drive various mechanical systems.
editor by CX 2024-04-26
Product Description
Precision Conveyor chain Carbon steel chain casting drive roller chain For Industrial
Product introduction
| Material | Carbon steel 40Mn alloy steel Double Roller Chain |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
| Color | Elf,dark yellow,dark blue,black |
| Features |
•Large reduction ratio (usually up to 1:7) |
HIGH STHangZhouRD HEAT TREATMENT
Through high standards,strictly control the heat,improve the hardness/strength and provide service life.
HIGH QUALITY MATERIAL
Beautiful and corrosion-resistant, the product surface is treated with rust prevention, beautiful and simple!
STHangZhouRD THICKNESS CHAIN PIECE
The thickness is customized from raw material chain plate in strict accordance with the standard
STHangZhouRD CHINAMFG PIN
Cutting in strict accordance with the standard, second screening,
and never cut corners
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CHINAMFG factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
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| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:
– Material Selection:
Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.
– Corrosion Resistance Ratings:
Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.
– Environmental Factors:
Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.
– Coating or Surface Treatment:
If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.
– Compatibility with Cleaning Methods:
Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.
– Operational Considerations:
Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.
– Cost-Effectiveness:
Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.
By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.
What are the different attachment options available for a conveyor chain?
Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:
1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.
2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.
3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.
4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.
5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.
6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.
7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.
8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.
These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.
How do you optimize the efficiency of a conveyor chain system?
To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:
1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.
2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.
3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.
4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.
5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.
6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.
7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.
By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.
editor by CX 2024-04-26
Product Description
Chian Agricultural Chains Roller Transmission Chains and Sprockets
Agricultural Chains includs following chain:
S type Steel Agricultural Chains:
S32 S32 S42 S45 S51 S52L S52LV S52 55V 55VF1 S55 S55R 5SSRH S55RHF1 S62 S62F5 S77 S88 CA642 CA650 CA650F2 S42F2 S52F10 S62F10 S62F8 CA650F4 CA620F4 55VF1H2 CA650F1
S type Steel Agricultural Chains with Attachments:
S32SK1 S42SK1 S45SK1 S52SK1 S55SK1 S77SK1 S88SK1 S32SK1F1 S55RHSK1 S52LK1 55VK1 S42F2K1F1 S52LF1K1 S32K1 S32K1F1 S42K1 S45K1 S51K1 S52K1F1 S55K1 S55K1F1 S55K1 S55K1F1 S55HK1 S62K1 S62A2K1 S62F2K1 S77K1 S88K1 S51HF1K1 S88F2K1 S42A1F2 S42F2A1 S88F3K1 S62F12K1 S62SD S51SDF1 S52SDF1 S52SDF2 S52SD S52F4 S52F9 S52LSD S52LF1SD S52LF2SD S52F12SD S52LVSD S45F1 S45SDF2 S45W-F1 S45W-F4 S45SD S55F2 S55F3 S55F4 S55F6 S55F7 S55RSDF1 55VSDF1 55VSDF2 55VSDF4 S55DF2 S5
5SDF4 S62SD S45V S45SDF1 S55V S55SDF1 S45SDF3 S55HSDF3 S55F12SD S52F11SD S52F3 C45F1SD etc.
A Type Steel Agricultural Cahins:
A550 A555 A557 A620
CA Type Steel Agricultural Chains
CA627 CA550D CA555D CA557D CA620D CA2062H CA550 CA550V CA555 CA557 CA620 CA2060H CA550F4 CA550F5 CAE44151 38.4R 38.4V 38.4VB 55VD S62F3 CA960 CA550VF2 CA550H
C Type Steel Agricultural Chain attachments
38.4VK1 38.4RK1F1 38.4VF3K1 38.4RK1F2 CA550F2 CA550K1F1 CA550VK1F CA550VK1F1 CA550F4K19 CA550AK29M CA550K1F7 CA550A29 CA550VF2K1 CA550F5AK29M CA550F5K29F1 CA550F5K1 CA557K1F2 38.4RK1F3 38.4RK1F3 38.4RK1F7 38.4VK1F9 38.4VK1F6 38.4VK1F7 38.4RK1F8 38.4RK1F8 38.4RK1F9 38.4RK1F10 38.4VF3K1F2 CA550K1F15 etc.
| Product name | Chain(DIN766) Agricultural Chains |
| Materials Available | 1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420 |
| 2. Steel:C45(K1045), C46(K1046),C20 | |
| 3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40) | |
| 4. Bronze: C51000, C52100, C54400, etc | |
| 5. Iron: 1213, 12L14,1215 | |
| 6. Aluminum: Al6061, Al6063 | |
| 7.OEM according to your request | |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,yellow passivation, gold passivation, satin, Black surface painted etc. |
| Products Available | sprockt chains, pulley, shafts(axles, spline shafts, dart shafts),gears (pinions, wheels gear rack) bearing, bearing seat, bushing, coupling, lock assembly etc. |
| Processing Method | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| QC : | Technicians self-check in production,final-check before package by professional Quality inspector |
| Size | Drawings |
| Package | Wooden Case/Container and pallet, or as per customized specifications |
| Certificate | ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009 |
| Advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| Lead Time | 15-25days samples. 30-45days offcial order |
1.What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
2. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).
3. Do you attend any Show?
We attend Hannover show in Germany, NMW in Austrilia, Canton fair, PTC, in China and many other special furniture shows.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Custom Made |
| Feature: | Heat Resistant |
| Chain Size: | Custom Made |
| Structure: | Custom Made |
| Customization: |
Available
| Customized Request |
|---|
Safety Precautions for Working with wheel sprocket Systems
Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:
- Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
- Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
- Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
- Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
- Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
- Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
- Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
- Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
- Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
- Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
- Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.
Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.
Temperature Limits for wheel sprocket System’s Operation
The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.
Here are some common materials used in wheel sprocket systems and their general temperature limits:
- Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
- Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
- Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
- Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.
It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.
When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.
Can a wheel sprocket System be Used in Bicycles and Other Vehicles?
Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.
The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.
The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.
Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.
The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.
editor by Dream 2024-04-26
Product Description
Auto Parts 3220A006 Shaft Drive Transfer Chain for CHINAMFG / Mazda
Specifications:
| Product Name: | Drive Shaft Transfer Chain |
| OEM NO: | 3220A006 |
| PACKING | Neutral Packing, as cuetomers’ request |
| Delivery Time: | Normally Within 3-10 days after deposit or as customers’ requirement, depend on stock |
| Shipping | By sea,by express,DHL,by air |
| Payment | PayPal,Western Union,T/T |
| Advantages: |
Our Advantages: 1. Good quality, affordable and convenient transportation. 3. After-sales service evaluation is good, any problems will be actively dealt with, to give customers the best shopping experience. |
What we can promise you?
1. Manufacturing & Selling Integration
2. Our companies located in HangZhou China which are in charge of different markets
3. 1 Year warranty for Fengming brand products under normal use
4. Unique Fengming brand packing: one Fengming poly bag plus one Fengming red box
5. Competitive price with high & stable quality products
6. Total 2,000 square meters warehouse to make sure fast delivery
7. 10 years’ experience in researching, developing and supplying auto parts for Japanese cars since 2009
Customer Reviews:
95% positive testmonials from customers around the world. Fengming brand products’ quality, packing and Fengming service get excellent approval among customers. Seeing is believing!
Fengming Auto Parts CO., Ltd main products line:
Auto ignition system: Spark Plug, Ignition Coil
Suspension Parts: shock absorber, control arm, ball joint,stabilizer link, tie rod end, steering rack
Brake parts: brake pads, brake disc, brake master cylinder, wheel cylinder
Fuel pump, water pump, radiator, full gasket kit, engine belt
HangZhou Fengming Auto Parts CO., Ltd company profile:
HangZhou Fengming AUTO PARTS CO., LTD specializes in manufacturing and selling engine parts for Japanese cars, established in 2009. Fengming AUTO PARTS has developed more than 4000 different kinds of products for Japanese applications like Toyota, Honda, Nissan, Mitsubishi, Mazda and Subaru including brake pads,ignition coil, oxygen sensor, water pump, power steering rack, timing belt kit etc. We have been committed to providing high efficiency, quality guaranteed, long durability auto parts to our customers. Until now Fengming Auto Parts CO., Ltd has cooperated with many big factories such as Aisin,NGK,DENSO,KYB in order to meet customers’ needs in different countries. Now we have more than 200 workers with the production capacity of 50,000 to 100,000 sets every month. And we have built up warehouses total covering area 2,000 square meters in HangZhou China, thus, we are able to deliver goods to you promptly.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Car |
| Surface Treatment: | Oxygenation |
| Samples: |
US$ 39/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How does the material hardness of a drive chain affect its durability?
The material hardness of a drive chain plays a significant role in determining its durability and resistance to wear. Here is a detailed explanation:
Material hardness refers to the ability of a material to resist indentation, abrasion, and penetration by external forces. In the context of drive chains, the hardness of the chain’s components, such as pins, bushings, and rollers, directly affects the chain’s durability and lifespan.
When it comes to drive chain durability, the following factors come into play:
- Resistance to Wear: A higher material hardness typically results in better resistance to wear. Drive chains with harder materials can withstand the friction and contact forces encountered during operation, minimizing the wear on critical components. This translates to extended chain life and reduced maintenance requirements.
- Impact Resistance: The material hardness of a drive chain also affects its ability to resist impact forces. Chains operating in environments with frequent impacts or shock loads, such as in mining or heavy-duty applications, require high hardness materials to withstand the sudden stresses without deformation or failure.
- Resistance to Deformation: Harder materials exhibit greater resistance to deformation under load. This is particularly important in drive chains where precise interlocking of chain components is necessary for efficient power transmission. Chains with higher material hardness maintain their shape and dimensional integrity, ensuring consistent performance and minimizing the risk of chain elongation or misalignment.
- Corrosion Resistance: While material hardness primarily affects wear resistance, it can indirectly impact the chain’s resistance to corrosion. Certain high-hardness materials, such as stainless steel or specific alloys, offer improved corrosion resistance compared to softer materials. This is especially relevant in applications where the chain is exposed to corrosive environments, such as marine or chemical industries.
It is important to note that while higher hardness generally leads to improved durability, excessive hardness can also result in brittleness and reduced impact resistance. Therefore, a balance must be struck between hardness and other mechanical properties to ensure optimal performance and durability of the drive chain.
Manufacturers typically specify the appropriate hardness level for drive chain components based on the specific application requirements. These specifications take into account factors such as load capacity, operating conditions, anticipated wear rates, and desired service life.
Regular maintenance practices, such as proper lubrication, periodic inspection, and tension adjustment, are essential for maximizing the durability and performance of the drive chain, regardless of its material hardness.
By selecting a drive chain with the appropriate material hardness and implementing proper maintenance practices, operators can ensure optimal durability, extended chain life, and reliable power transmission in various industrial applications.
Can a drive chain be used in a food processing or packaging application?
Yes, a drive chain can be used in food processing and packaging applications, provided that certain considerations are taken into account. Here is a detailed explanation:
In food processing and packaging applications, where hygiene, cleanliness, and compliance with food safety regulations are crucial, drive chains offer several benefits:
- Reliable Power Transmission: Drive chains provide efficient and reliable power transmission, making them suitable for various applications in food processing and packaging machinery, such as conveyors, mixers, filling machines, and labeling equipment.
- Corrosion Resistance: To ensure compliance with hygiene standards, it is essential to select drive chains made from materials that are resistant to corrosion, such as stainless steel or food-grade plastic. These materials can withstand frequent cleaning, exposure to water, and the corrosive effects of certain food products or cleaning agents.
- Easy Cleaning and Maintenance: Drive chains designed for food applications often feature smooth surfaces and easy-to-clean designs, minimizing the risk of food buildup or contamination. They can be cleaned using standard cleaning methods and equipment, allowing for efficient sanitation and reducing the chances of foodborne contamination.
- Compliance with Food Safety Regulations: When using drive chains in food processing or packaging applications, it is essential to ensure compliance with food safety regulations, such as FDA (Food and Drug Administration) guidelines or other relevant standards specific to the industry or region. This includes selecting materials that are approved for food contact and implementing proper cleaning and maintenance procedures.
- Product Handling: Drive chains can handle various types of food products, including dry goods, packaged items, or even delicate food items, depending on the specific chain design and application requirements. Specialized chains with attachments or gripper systems can be used to securely transport and manipulate food products during processing or packaging.
It is important to work with reputable chain manufacturers or suppliers who offer drive chains specifically designed for food processing and packaging applications. They can provide guidance on chain selection, material compatibility, compliance with food safety regulations, and maintenance practices.
By considering these factors and implementing proper chain selection, installation, cleaning, and maintenance procedures, drive chains can be safely and effectively utilized in food processing and packaging applications while ensuring product quality, hygiene, and compliance with food safety standards.
editor by CX 2024-04-26
Product Description
Product Description
A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.
Product Parameters
| product | high precision Taper Bushing Sprocket |
| bore | pilot bore ,taper bore , finished bore and special bore |
| material | stainless steal / steel / iron / brass / bronze / aluminum /as requirement |
| surface treatment | Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on |
| heat treatment | High frequency quenching and so on |
| processing | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| certificate | ISO 9001 , SGS |
| products available | gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing |
| package | brown paper ,oiled paper , carton box ,wooden box ,as requirement |
| advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| lead time | within 15 days samples. 30-45days offcial order |
workshop & equipment
Application Field
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .After-sales support
Production process
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
30-40 working days as usual
FAQ
1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment.
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Identify and Troubleshoot Common Issues with Wheels and Sprockets
Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:
- Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
- Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
- Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
- Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
- Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
- Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
- Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
- Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.
By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.
Choosing the Right Material for a Sprocket to Ensure Longevity
Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:
- Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
- Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
- Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
- Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
- Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.
When choosing the right material for a sprocket, consider the following:
- Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
- Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
- Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
- Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
- Cost: Balance the material’s performance with the budget constraints of the project.
It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.
Types of Sprockets Used with Wheels
In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:
1. Roller Chain Sprockets:
These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.
2. Silent Chain Sprockets:
Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.
3. Timing Belt Sprockets:
Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.
4. Idler Sprockets:
Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.
5. Weld-On Sprockets:
Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.
6. Double-Single Sprockets:
Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.
7. Taper-Lock Sprockets:
Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.
Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.
editor by Dream 2024-04-25
Product Description
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Product |
Standard Double Pitch Roller chain |
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Material |
40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel. |
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Types |
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on. |
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Series |
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series. |
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Short pitch precision roller chain |
Simplex Roller Chains&Bushing Chains: 04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2 04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3 |
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Chain link type |
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. |
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Our Products Advantage |
1. Every step from production order to the packing process has a strict quality inspection. |
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
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| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the advantages of using a silent transmission chain?
A silent transmission chain, also known as a silent chain or an inverted-tooth chain, offers several advantages in various applications. Here’s a detailed explanation:
1. Noise Reduction: One of the primary advantages of a silent transmission chain is its ability to minimize noise during operation. The unique design of the chain features inverted teeth that engage with matching sprockets without making direct contact. This design significantly reduces the noise generated by the chain’s movement, resulting in a quieter operation compared to traditional roller chains.
2. Smooth and Vibration-Free Operation: Silent transmission chains provide a smooth and vibration-free power transmission. The absence of metal-to-metal contact between the chain and sprockets reduces friction and vibration, resulting in smoother operation. This characteristic is particularly beneficial in applications where noise and vibrations need to be minimized, such as in precision machinery, office equipment, or medical devices.
3. High Efficiency: Silent transmission chains offer high power transmission efficiency. The precision-engineered tooth profile ensures optimal contact with the sprockets, resulting in efficient energy transfer. The reduced friction and vibration also contribute to improved efficiency by minimizing energy losses during power transmission.
4. Increased Service Life: Silent chains are designed for durability and longevity. The use of high-quality materials, precise manufacturing processes, and robust construction enhance their resistance to wear, elongation, and fatigue. Silent chains can withstand high loads and exhibit excellent resistance to corrosion and lubrication degradation, resulting in extended service life and reduced maintenance requirements.
5. Wide Range of Applications: Silent transmission chains find applications in various industries and systems. They are commonly used in industrial machinery, printing presses, packaging equipment, textile machines, automotive timing systems, and other applications that require low noise, precise power transmission, and long service life.
6. Design Flexibility: Silent chains offer design flexibility due to their ability to operate in a compact space. Their compact design allows for more flexibility in equipment layout and design, making them suitable for applications with space constraints.
7. Reliability and Safety: Silent transmission chains are engineered for reliability and safety. Their robust construction and ability to handle high loads ensure secure power transmission, minimizing the risk of chain failure or system breakdown. Additionally, their low-noise operation and reduced vibration contribute to a safer working environment.
When considering the use of a silent transmission chain, it is important to evaluate the specific requirements of the application, including load capacity, speed, space limitations, and noise considerations. Consulting with chain manufacturers or industry experts can provide valuable insights and assistance in selecting the appropriate silent chain for optimal performance and efficiency.
How does the alignment of sprockets affect the lifespan of a transmission chain?
The alignment of sprockets plays a crucial role in the lifespan and performance of a transmission chain. Here’s a detailed answer to the question:
1. Proper Load Distribution: When the sprockets are aligned correctly, the transmission chain is able to evenly distribute the load along its length. This ensures that the chain experiences uniform stress and minimizes the concentration of forces on specific chain links. Improper alignment can result in uneven load distribution, leading to accelerated wear and fatigue of the chain.
2. Reduced Friction and Wear: Proper alignment helps maintain the correct engagement between the chain and the sprockets. When the chain engages smoothly with the sprockets, friction and wear are minimized. On the other hand, misaligned sprockets can cause the chain to rub against the teeth or sides of the sprockets, leading to increased friction, wear, and potential chain failure.
3. Chain Tension: Sprocket alignment also affects the tension of the transmission chain. Proper alignment ensures that the chain remains properly tensioned throughout its operation. Excessive tension due to misalignment can lead to increased stress on the chain, resulting in accelerated wear, fatigue, and potential chain breakage. Insufficient tension can cause the chain to skip or disengage from the sprockets.
4. Smooth and Efficient Operation: When the sprockets are aligned correctly, the transmission chain experiences smooth and efficient operation. This allows for smooth power transfer, reduced vibration, and noise levels, and improved overall system performance. Misaligned sprockets can cause the chain to bind, jump, or produce excessive noise, leading to decreased efficiency and potential damage to the chain and sprockets.
5. Extended Chain Life: Proper sprocket alignment helps to extend the lifespan of the transmission chain. By ensuring that the chain operates within its design parameters and experiences minimal stress and wear, the risk of premature failure is reduced. This leads to longer chain life, reduced maintenance requirements, and lower overall operating costs.
It’s important to regularly inspect and maintain the alignment of sprockets in a transmission chain system. Proper installation, periodic alignment checks, and adjustment when necessary are essential for maximizing the lifespan and performance of the transmission chain.
What are the advantages of using stainless steel transmission chains?
Stainless steel transmission chains offer several advantages over chains made from other materials. Here are some key benefits of using stainless steel transmission chains:
- Corrosion Resistance: Stainless steel chains are highly resistant to corrosion and rust, making them ideal for applications in harsh or corrosive environments. They can withstand exposure to moisture, chemicals, and temperature variations without compromising their performance.
- Durability and Longevity: Stainless steel chains have excellent durability and a long service life. They are less susceptible to wear and fatigue, ensuring reliable operation even under heavy loads and demanding conditions. This reduces the need for frequent replacements and maintenance, resulting in cost savings over time.
- Hygiene and Cleanliness: Stainless steel chains are commonly used in industries with strict hygiene requirements, such as food processing, pharmaceuticals, and medical equipment. They are easy to clean and sanitize, resistant to contamination, and can withstand high-temperature washdowns without degradation.
- High Strength: Stainless steel chains have high tensile strength, allowing them to handle heavy loads and transmit power effectively. This makes them suitable for applications requiring robust and reliable power transmission.
- Temperature Resistance: Stainless steel chains exhibit good resistance to high and low temperatures. They can maintain their mechanical properties and performance even in extreme temperature environments, making them suitable for applications with temperature variations.
- Low Maintenance: Due to their excellent corrosion resistance and durability, stainless steel chains require minimal maintenance. They operate reliably with minimal lubrication, reducing the need for frequent inspections and lubrication intervals.
Overall, stainless steel transmission chains provide a reliable and long-lasting solution for applications where corrosion resistance, durability, hygiene, and strength are essential.
editor by CX 2024-04-25
Product Description
Power transmission reliable standard roller chains alloy steel sprocket conveyor chain
Product introduction
| Material | Carbon steel ,alloy steel etc. |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
| Color | Elf,dark yellow,dark blue,black |
| Features |
•Large reduction ratio (usually up to 1:7) |
HIGH STHangZhouRD HEAT TREATMENT
Through high standards,strictly control the heat,improve the hardness/strength and provide service life.
HIGH QUALITY MATERIAL
Beautiful and corrosion-resistant, the product surface is treated with rust prevention, beautiful and simple!
STHangZhouRD THICKNESS CHAIN PIECE
The thickness is customized from raw material chain plate in strict accordance with the standard
STHangZhouRD CHINAMFG PIN
Cutting in strict accordance with the standard, second screening,
and never cut corners
The chain can be divided into short pitch precision roller chain, short pitch precision roller chain, heavy duty transmission curved roller chain, cement machinery chain, plate chain; high strength chain high strength chain rigging series, professional use in the machine, transportation, engineering support, manufacturing support, production line supporting and special environment supporting use.
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CHINAMFG factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain |
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| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Can a conveyor chain be used in high-load applications?
Yes, a conveyor chain can be used in high-load applications. Conveyor chains are designed to withstand heavy loads and provide reliable and efficient material handling in various industries. Here’s a detailed explanation:
– Robust Construction:
A conveyor chain for high-load applications is typically constructed using durable materials such as alloy steel or stainless steel. These chains are designed to withstand the forces and stresses imposed by heavy loads without deformation or failure.
– High Load Capacity:
Conveyor chains for high-load applications are designed with larger and stronger components, including thicker plates, larger pins, and stronger attachments. These enhancements allow the chain to handle heavier loads and distribute the weight evenly across the chain’s links and rollers.
– Proper Selection:
When using a conveyor chain in high-load applications, it is crucial to select the appropriate chain type and size based on the specific load requirements. Factors such as the weight of the conveyed material, the conveyor speed, and the operating conditions should be considered during the selection process.
– Lubrication and Maintenance:
In high-load applications, proper lubrication and regular maintenance of the conveyor chain are essential. Adequate lubrication reduces friction and wear, ensuring smooth operation and extending the chain’s service life. Regular inspections and maintenance routines help identify any issues or wear that may affect the chain’s performance.
– Application-Specific Chains:
In some cases, specialized conveyor chains, such as forged link chains or roller chains, are used to handle extremely heavy loads. These chains offer enhanced strength and durability, making them suitable for demanding high-load applications.
Overall, a properly selected and maintained conveyor chain can reliably handle high-load applications, providing efficient and continuous material handling in industries such as mining, construction, automotive, and heavy manufacturing.
What are the best practices for storing and handling conveyor chains?
Proper storage and handling of conveyor chains are essential to maintain their performance, prevent damage, and prolong their lifespan. Here are some best practices to consider:
1. Clean and dry storage area: Store conveyor chains in a clean and dry environment to prevent the accumulation of dirt, dust, moisture, or contaminants that can affect their performance and cause corrosion.
2. Adequate support: Ensure that the stored conveyor chains are properly supported to prevent excessive bending or deformation. Use pallets, racks, or designated storage containers that can accommodate the weight and length of the chains.
3. Avoid excessive heat or cold: Conveyor chains should be stored in an area with a moderate temperature range to avoid extreme heat or cold that can affect the material properties or lubrication of the chains.
4. Protection against impacts and vibrations: Protect the stored chains from impacts or excessive vibrations that can cause damage or deformation. Use suitable packaging or covers to shield the chains from any potential physical damage.
5. Lubrication: Apply a thin layer of appropriate lubricant to the chains before storage to prevent corrosion and maintain their smooth operation. Follow the manufacturer’s recommendations for lubrication type and quantity.
6. Regular inspections: Periodically inspect the stored conveyor chains to ensure there are no signs of damage, corrosion, or deformation. If any issues are identified, take appropriate actions such as cleaning, lubricating, or replacing the chains.
7. Proper handling techniques: When handling conveyor chains, use appropriate lifting equipment or tools to avoid excessive strain or bending. Avoid dragging or dropping the chains, as this can cause damage to the chain links or attachments.
8. Training and awareness: Provide training to personnel involved in handling and storing conveyor chains to ensure they understand the proper procedures and best practices. Promote awareness of the importance of careful handling and storage to prevent accidents and maintain chain integrity.
By following these best practices, you can ensure the longevity and reliable performance of your conveyor chains, reducing the risk of downtime and costly repairs.
What are the common causes of conveyor chain failures?
Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:
- Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
- Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
- Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
- Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
- Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
- Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
- Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
- Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.
Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.
editor by CX 2024-04-25
Product Description
Product Description
American standard chain sprocket with teeth hardened
With more than 15 years’ experience, high-precision equipment and strict management system, CIMO can provide sprockets for you with stable quality and best service.
| Item | Sprocket |
| Standard | DIN, KANA, ANSI, ISO, etc |
| Material | C45, stainless steel SS304 & SS316, Cast iron, etc |
| Bore | Pilot bore, finished bore, taper bore |
| Surface Treatment | Black oxided, Zinc plated, Electrophoresis, etc |
| Heat treatment | Teeth inductive hardened HRC45-50 |
| Process | Forging, Cutting, Hobbing teeth, CNC Lathe machining |
| European Type | 03B, 04B, 05B, 06B, 081B, 083B/084B, 085B, 086B, 08B, 10B, 12B, 16B, 20B, 24B, 28B, 32B |
| American Type | 25, 35, 40, 50, 60, 80, 100, 120, 140, 160, 200, 240 |
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Taper bore sprockets |
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| Finished bore sprockets | |
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Idler sprockets with ball bearing |
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Double simplex sprockets |
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Sprockets with split taper bushings |
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Sprockets with QD bushings |
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| Double sprockets for 2 single chains | |
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Double pitch sprockets |
C2042, C2052, C2062, C2082, C2040, C2050, C2060, C2080 |
| Platewheels for Conveyor chain | 20x16mm, 30×17.02mm |
Detailed Photos
Workshop
Packaging & Shipping
Export wooden box
FAQ
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days
2.Production Lead-times: 30-45 days after order confirmed.
Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Chain |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Sprocket |
| Material: | Steel C45 |
| Customization: |
Available
| Customized Request |
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Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket
Proper alignment between a wheel and its corresponding sprocket is crucial for the smooth and efficient operation of the wheel sprocket system. Misalignment can lead to increased wear, noise, and reduced performance. Here are some steps to ensure proper alignment:
- Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
- Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
- Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
- Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
- Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
- Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
- Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
- Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.
Proper alignment is essential for the long-term performance and reliability of the wheel sprocket system. By following these steps and conducting regular maintenance, you can ensure that the wheel sprocket work together harmoniously, providing efficient power transmission and minimizing wear and tear.
Noise and Vibration in wheel sprocket Configurations
In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:
- Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
- Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
- Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
- Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
- Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
- Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.
To reduce noise and vibration in a wheel sprocket setup:
- Use high-quality components from reputable suppliers.
- Ensure proper lubrication with appropriate lubricants.
- Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
- Follow manufacturer guidelines for chain or belt tensioning.
- Consider using vibration-damping materials or mounting methods if necessary.
Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.
Choosing the Right Size of Sprocket to Match a Wheel
Choosing the correct size of sprocket to match a wheel is essential for ensuring efficient power transmission and proper functionality of a mechanical system. Here are the steps to help you choose the right size of sprocket:
1. Determine the Pitch Diameter of the Wheel:
Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.
2. Identify the Desired Gear Ratio:
Determine the gear ratio you want to achieve for your application. The gear ratio is the ratio of the number of teeth on the sprocket to the number of teeth on the wheel and determines the speed and torque output.
3. Calculate the Number of Teeth on the Sprocket:
Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:
Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)
4. Select a Standard Sprocket Size:
Based on the calculated number of teeth on the sprocket, choose a standard sprocket size that comes closest to the calculated value. Sprockets are available in various tooth counts, and you may need to choose the nearest size available.
5. Consider Chain Compatibility:
If you are using a chain drive system, ensure that the selected sprocket is compatible with the chain you plan to use. The chain pitch (distance between the centers of adjacent roller pins) should match the pitch of the sprocket.
6. Verify Center Distance:
Check that the center distance between the wheel and the sprocket is appropriate for your application. The center distance is the distance between the centers of the wheel and the sprocket and should be set to achieve the desired tension and alignment of the chain or belt.
7. Consider the Material and Tooth Profile:
Select a sprocket material suitable for your application, such as steel, stainless steel, or plastic, based on factors like load, environment, and operating conditions. Additionally, consider the tooth profile (standard or custom) to ensure smooth engagement with the chain or belt.
By following these steps and considering the specific requirements of your machinery and mechanical system, you can choose the right size of sprocket to match your wheel and achieve optimal performance and longevity of the system.
editor by Dream 2024-04-25